Viscous Liquid Damping for Medicament Delivery Speed Control

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Solution Overview

Problem

Existing medicament delivery devices face challenges in controlling the speed of sequential operations, such as mixing and injection, due to the use of tensioned power springs that often result in uncontrolled and potentially harmful fast speeds, leading to issues like foaming or patient discomfort.

Innovation Solution

A medicament delivery device with a movement speed control mechanism featuring a viscous liquid compartment and a flexible speed control member that slows down the plunger rod's movement by forcing liquid through narrow passages, allowing for adjustable speed control independent of the driving force, using a compression spring as the power source.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If tensioned power springs are used to drive the plunger rod, then the injection sequence can be triggered automatically, but the movement speed becomes uncontrolled and potentially harmful

Engineering Contradiction:
Improveautomatic trigger of injection sequenceVSAvoiduncontrolled movement speed
Core Design Contradiction:
Extent of automationVSSpeed

Solution Approach 1:

The patent introduces a hydraulic damping mechanism where a viscous liquid is contained in a chamber with narrow passages. The plunger rod interacts with this liquid, creating hydraulic resistance that controls the movement speed. The compression spring drives the plunger rod, but the viscous liquid in the narrow passages dampens the motion, converting the uncontrolled mechanical energy into controlled flow through the liquid, thus achieving speed control while maintaining automatic operation.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If the medicament is delivered too fast, then the injection efficiency increases, but foaming occurs and patient comfort decreases

Engineering Contradiction:
Improveinjection efficiencyVSAvoidfoaming and patient discomfort
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the flow resistance parameter by using a viscous liquid with specific viscosity and narrow passages of controlled cross-sectional area. This creates a damping effect that limits the speed of medicament delivery. The narrow passages create a pressure drop that prevents too-rapid injection, thereby avoiding foaming and patient discomfort while still delivering the medicament efficiently. The parameters of the liquid (viscosity) and the passages (cross-sectional area, length) can be adjusted to optimize the balance between injection speed and comfort.

Inventive Principle:
Principle #35Parameter changes

3Speed

If a speed control mechanism is added to control the plunger rod movement, then the injection speed can be controlled, but the device complexity increases

Engineering Contradiction:
Improvecontrolled movement speedVSAvoidnumber of components
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent employs a self-regulating hydraulic damping system where the viscous liquid automatically provides speed control based on the flow rate. The narrow passages create inherent flow resistance that limits the plunger rod speed without requiring external control mechanisms. The system self-adjusts to the driving force from the compression spring, providing passive speed control. This approach avoids adding complex active control systems, motors, or electronic controllers, thus maintaining device simplicity while achieving speed control.

Inventive Principle:
Principle #25Self-service

4Speed

If the passage cross-sectional area is reduced to increase damping effect, then the speed control improves, but the pressure loss increases

Engineering Contradiction:
Improvedamping effectVSAvoidpressure loss
Core Design Contradiction:
SpeedVSStress or pressure

Solution Approach 1:

The patent optimizes the balance between damping effect and pressure loss by carefully selecting the viscosity of the viscous liquid and the dimensional parameters of the narrow passages (cross-sectional area, length, shape). The passages are designed with sufficient cross-sectional area to maintain acceptable pressure loss while being narrow enough to provide the necessary damping effect. The length of the passages can be adjusted to fine-tune the pressure drop. By optimizing these parameters, the system achieves effective speed control without excessive pressure loss that would compromise medicament delivery efficiency.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides reliable and flexible speed control with fewer components, enabling controlled medicament delivery sequences, reducing the risk of foaming and patient discomfort by allowing adjustable speed settings through varying passage sizes, liquid viscosity, and compartment volumes, suitable for hand-held devices.

Implementation Method 1

a movement speed control mechanism comprising at least one elongated and flexible compartment (48) fixedly attached to the housing and wherein said compartment contains a volume of a viscous liquid, and at least one flexible speed control member (44) extending from the plunger rod and having a contact surface (46) arranged with longitudinally passages (47); wherein said contact surface is arranged to be pressed against said at least one compartment for forcing said liquid past said member and thereby creating a movement speed control of said medicament delivery drive means

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS8876783B2Medicament delivery device
Publication Date: 2014.11.04 SHL MEDICAL AG
  • US8876783B2 patent drawing
  • US8876783B2 patent drawing
  • US8876783B2 patent drawing

AI summary

The present invention relates to a medicament delivery device comprising a housing (12); a medicament container (14) arranged within said housing; medicament delivery drive means (22, 24); manually operable release means (38); and a movement speed control mechanism (44, 46, 48) comprising at least one fixed, flexible and elongated compartment (48) containing a liquid, and at least one flexible speed control member (44, 46) connected to the medicament delivery drive means; wherein said at least speed control member is arranged to be pressing on said at least one compartment for forcing said liquid past said member and thereby creating a movement speed control of said medicament delivery drive means when moved.