Integrated Vision-LiDAR Sensor Layout for Consistent Vehicle Perception

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Solution Overview

Problem

Intelligent driving vehicles face challenges due to environmental susceptibility of vision cameras, high cost of LiDAR, limited data acquisition with single sensors, and inconsistent fields of view among scattered sensor layouts.

Innovation Solution

An integrated sensor comprising a binocular vision camera and LiDAR with aligned pixel-level scanning, a long-range vision camera, and a control circuit board for comprehensive data analysis, mounted in a housing with sealing and heat dissipation features, and a mobile platform design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If multiple sensors are scattered mounted on the vehicle (roof, windshields, mirrors), then the coverage area is expanded, but the fields of view become inconsistent and data analysis becomes difficult

Engineering Contradiction:
Improvesensor coverage areaVSAvoidsensor layout complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent combines multiple sensors (LiDAR, binocular cameras, monocular cameras, infrared cameras) into a single integrated sensor assembly mounted at one location on the vehicle. This merging approach maintains comprehensive coverage while ensuring consistent fields of view across all sensors, as they all observe from the same position and orientation.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If LiDAR is used for distance measurement, then measurement precision is improved, but the cost increases significantly

Engineering Contradiction:
Improvedistance measurement precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent integrates LiDAR with vision cameras in a unified sensor system. By combining LiDAR's precise distance measurement with cameras' texture and color perception capabilities, the system achieves comprehensive environmental understanding. The integrated design allows cost optimization through shared mounting structures, power supply, and data processing resources while maintaining the precision benefits of LiDAR.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If vision cameras are used for environmental perception, then the cost is reduced, but environmental susceptibility increases

Engineering Contradiction:
Improvesensor costVSAvoidenvironmental reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent merges vision cameras with complementary sensors (LiDAR for distance, infrared cameras for thermal information) to create a robust multi-sensor system. This combination allows the system to overcome the environmental limitations of individual camera types by using multiple sensing modalities that are less susceptible to specific environmental conditions, thereby improving overall reliability while maintaining cost-effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

4Device complexity

If a single sensor type is used, then device complexity is reduced, but data acquisition capability becomes limited

Engineering Contradiction:
Improvesensor system complexityVSAvoidenvironmental information completeness
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent creates a universal sensor assembly that performs multiple functions: LiDAR provides distance measurement, binocular cameras provide depth perception and visual recognition, monocular cameras provide wide-area surveillance, and infrared cameras provide thermal information. This multi-functional integrated system comprehensively captures environmental information without requiring separate sensor systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances perception accuracy and reduces costs by aligning sensor data, providing comprehensive environmental data, and overcoming sensor layout inconsistencies.

Implementation Method 1

a ranging module of the LiDAR is disposed inside the cavity and is configured to emit and receive a laser beam which exits and returns through the optical window

Methodology Applied
Scientific EffectLaser: Laser

Data Source

PatentEP4685521A1Integrated sensor and movable platform
Publication Date: 2026.01.28 SZ ZHUOYU TECH CO LTD
  • EP4685521A1 patent drawingFigure 1~2
  • EP4685521A1 patent drawingFigure 3~4
  • EP4685521A1 patent drawingFigure 5~6

AI summary

An integrated sensor including a housing with an internal cavity; a control circuit board disposed inside the cavity; a binocular vision camera disposed on the housing and including a left-eye camera and a right-eye camera electrically connected to the control circuit board; and a LiDAR electrically connected to the control circuit board, wherein an optical window of the LiDAR is disposed on the housing, and a ranging module of the LiDAR is disposed inside the cavity and is configured to emit and receive a laser beam which exits and returns through the optical window. The integrated sensor provided herein can be mounted externally or internally on a vehicle, overcoming drawbacks of scattered sensor layouts and inconsistent fields of view. The binocular vision camera provides the vehicle with visual image information of the surrounding environment, the LiDAR provides the vehicle with three-dimensional point cloud data, and the control circuit board performs comprehensive analysis of the visual image information and three-dimensional point cloud data, thereby meeting the growing demand of intelligent driving.