Helmet Visor Heating Control via Adjustable Power Levels

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Solution Overview

Problem

Existing helmets with electrically heated visors for preventing condensation do not allow users to control the amount of heat generated, leading to inefficient power usage and discomfort due to constant power supply.

Innovation Solution

A helmet with a visor heating element connected to a controller that allows users to adjust the electrical power supply via a push-button and indicator lights, enabling selection of different power levels and ensuring efficient heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If an electrically heated visor is used to prevent condensation, then condensation is eliminated, but power consumption increases and cannot be controlled

Engineering Contradiction:
Improvecondensation on visorVSAvoidpower consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The patent applies dynamics by making the heating element controllable through multiple switches that allow the user to select different power levels (first, second, and third positions). This transforms the static, constant-power heating system into a dynamic, adjustable system where power consumption can be optimized based on actual condensation conditions, resolving the contradiction between effective condensation prevention and excessive power usage.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameter (power level) of the heating element by providing multiple selectable positions through switches. The controller can select from different power levels delivered to the heating element, allowing the system to adapt power consumption to actual needs while maintaining effective condensation prevention when required.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If constant electrical power is supplied to the heating element, then condensation is consistently prevented, but power source is drained even when heating is not needed

Engineering Contradiction:
Improveconsistent condensation preventionVSAvoidpower source drainage
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies partial action by allowing the user to select from different power levels (first, second, third positions) rather than always using maximum power. The controller can deliver partial power (second position) or reduced power (third position) when full heating is not required, reducing energy loss while still maintaining sufficient heating to prevent condensation under varying conditions.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent enables periodic adjustment of power levels through controllable switches that allow the user to change heating intensity based on varying environmental conditions. The system can alternate between different power levels or turn heating off when not needed, rather than maintaining constant power supply, thus reducing overall energy consumption while maintaining reliability when required.

Inventive Principle:
Principle #19Periodic action

3Object-affected harmful factors

If the visor is heated continuously, then condensation is prevented, but user comfort decreases due to excessive heat

Engineering Contradiction:
Improvecondensation on visorVSAvoiduser comfort
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent applies dynamics by providing multiple controllable positions for the heating element power levels. Users can adjust the heating intensity to match actual environmental conditions, selecting lower power levels when mild heating suffices for condensation prevention, thereby maintaining user comfort while still preventing condensation effectively.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If a simple heating element is used, then the device is simple, but the user cannot control the heat output

Engineering Contradiction:
Improveheating system structureVSAvoidheat level control
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies multi-functionality by integrating multiple switches and a controller that can select from different power levels within a single heating system. This allows the basic heating element to perform multiple functions at different intensity levels, providing user control and adaptability without requiring separate heating devices for different conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables users to control the heat generated by the visor heating element, optimizing power usage and providing comfort by allowing adjustable heat levels, thus addressing the inefficiencies of constant heat supply in prior helmets.

Implementation Method 1

a visor heating element attached to the visor... controlling an amount of electrical power being supplied from the power source to the visor heating element

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11382380B2Helmet
Publication Date: 2022.07.12 BOMBARDIER RECREATIONAL PROD INC
  • US11382380B2 patent drawing
  • US11382380B2 patent drawing
  • US11382380B2 patent drawing

AI summary

A helmet has a helmet shell and a visor. The visor is attached to a visor heating element. The helmet has a controller adapted to control the amount of electrical power being supplied from a power source to the visor heating element.