Visual Feedback Robot Control for Uncalibrated Setup and Noisy Motion

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Solution Overview

Problem

Existing robot control systems face challenges in efficiently and accurately controlling uncalibrated robots using uncalibrated cameras, requiring extensive calibration and significant training data, and struggle with noise in controller and robot operations, especially for precise tasks like grasping and tight-fit insertions.

Innovation Solution

A method for robot control using visual feedback that determines a generative model, trains it using sampling and optimization techniques, and employs a modular approach to map system components, allowing for control with uncalibrated robots and cameras, and explicitly models noise to handle noisy controllers and robots.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional robot control systems use uncalibrated cameras and robots, then the setup process becomes simpler, but the control accuracy deteriorates due to extensive calibration requirements and significant training data needs

Engineering Contradiction:
Improvesetup processVSAvoidcontrol accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The system implements visual feedback by continuously capturing images of the end effector with cameras, detecting its pose, and using this information to adjust control commands. This closed-loop feedback mechanism enables accurate control without extensive calibration by constantly correcting for deviations from the desired pose based on visual observations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The robot system performs self-calibration and self-correction by using its own visual feedback. The generative model learns to compensate for calibration errors and controller noise automatically during operation, eliminating the need for external calibration procedures and reducing dependency on precise initial setup.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If traditional systems require extensive calibration and training data, then control accuracy may improve, but the time and resources required for setup and training increase significantly

Engineering Contradiction:
Improvecontrol accuracyVSAvoidsetup and training time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary learning by training a generative model on synthetic training data generated from a simulated robot system before actual operation. This pre-training phase allows the model to learn the relationship between control commands and end effector pose without requiring extensive real-world calibration or collection of actual training data, significantly reducing setup time while maintaining control accuracy.

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the system uses noisy controllers and robots, then hardware simplicity is maintained, but the precision for tasks like grasping and tight-fit insertions deteriorates

Engineering Contradiction:
Improvehardware complexityVSAvoidtask precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The visual feedback loop continuously monitors the actual end effector pose and compares it with the desired pose, generating correction commands to compensate for controller noise and robot inaccuracies. This feedback mechanism enables precise task execution despite using noisy hardware by constantly adjusting for deviations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The generative model acts as an intermediary between the noisy controller and the actual robot execution. It learns to predict and compensate for controller noise and robot inaccuracies by mapping desired poses to adjusted control commands that account for expected deviations, thereby achieving precise task execution through software-based compensation rather than requiring precision hardware.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS11173610B2Method and system for robot control using visual feedback
Publication Date: 2021.11.16 INTRINSIC INNOVATION LLC
  • US11173610B2 patent drawing
  • US11173610B2 patent drawing
  • US11173610B2 patent drawing

AI summary

A method for robot control using visual feedback including determining a generative model S100, training the generative model S200, and controlling the robot using the trained generative model S300.