Selective Dehydrogenation of Vitamin A Intermediates for Higher Yield

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Solution Overview

Problem

Existing methods for producing vitamin A intermediates like dihydroretinal and dihydroretinyl alkanoate suffer from low yields and difficulty in converting the resulting carboxylic ester into vitamin A acetate.

Innovation Solution

A dehydrogenation process using specific oxidative reactants, such as compounds of formula (III), in the presence of additives like pyridine or triethoxyamine, and solvents like benzene or toluene, at elevated temperatures, selectively transforms compounds of formula (I) into compounds of formula (II), which are intermediates in vitamin A synthesis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional dehydrogenation methods are used to produce dihydroretinal or dihydroretinyl alkanoate, then the synthesis can be performed, but the yield is low (31%) and the carboxylic ester is difficult to convert into vitamin A acetate

Engineering Contradiction:
ImproveyieldVSAvoidconversion difficulty
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical parameters of the dehydrogenation process by introducing specific oxidative reactants (formula III with electron-withdrawing groups) and controlling reaction conditions (temperature, solvent, additives) to achieve high yield (70-85%) and improve convertibility of the product into vitamin A acetate

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses specific oxidative reactants as intermediaries to facilitate the dehydrogenation reaction. These oxidative reactants (such as those with -CN, -Cl, or -F groups) act as mediators that enable the transformation of formula (I) to formula (II) with improved yield and convertibility, solving the problem of low yield and difficulty in conversion

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If existing dehydrogenation processes are used, then the synthesis pathway can be established, but the process is complex and requires multiple steps

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoidprocess complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates unnecessary intermediate steps from the conventional synthesis pathway. By using a direct dehydrogenation approach with specific oxidative reactants, the process reduces the number of steps required to produce vitamin A acetate from dihydroretinal or dihydroretinyl alkanoate, thereby simplifying the overall synthesis process while maintaining high efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process enhances the yield and facilitates the conversion of intermediates into vitamin A derivatives, providing a more efficient synthesis pathway.

Implementation Method 1

The dehydrogenation is carried out in the presence of at least one oxidative reactant of formula (III)... This process enhances the yield and facilitates the conversion of intermediates into vitamin A derivatives

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentEP3956304B1Specific dehydrogenation process (i)
Publication Date: 2026.03.25 DSM IP ASSETS BV
  • EP3956304B1 patent drawing
  • EP3956304B1 patent drawing
  • EP3956304B1 patent drawing

AI summary

The present invention relates to a new dehydrogenation process of specific compounds.