Vitamin A Stabilization via Self-Assembled Lecithin Structures

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Solution Overview

Problem

Vitamin A deficiency is prevalent, especially in developing countries, due to susceptibility to oxidation and isomerization during food processing and storage, leading to instability and potential toxicity from high levels of vitamin A in fortified foods, which existing stabilization methods, such as solid vegetable fats and nanocochleates, are costly and ineffective at higher water activities.

Innovation Solution

A composition comprising triglycerides, surfactants, and self-assembled structures, particularly lecithin, which stabilizes vitamin A or provitamin A, maintaining stability even in high water activity environments, outperforming traditional antioxidants like BHT in degradation tests.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If vitamin A is added at high levels to compensate for losses during processing and storage, then vitamin A stability is improved, but toxicity risk increases and cost increases

Engineering Contradiction:
Improvevitamin A stabilityVSAvoidtoxicity risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by incorporating vitamin A into self-assembled structures (reverse micelles, vesicles, or liposomes) formed by phospholipids and surfactants before processing and storage. This pre-encapsulation protects vitamin A from oxidation and isomerization during subsequent processing, storage, and cooking operations, eliminating the need to add excess vitamin A to compensate for losses while maintaining stability and avoiding toxicity risks

Inventive Principle:
Principle #10Preliminary action

2Reliability

If existing stabilizing systems like nanocochleates are used, then vitamin A stability is improved, but manufacturing cost increases due to expensive processes and organic solvents

Engineering Contradiction:
Improvevitamin A stabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs cheap short-living objects by using food-grade phospholipids (such as lecithin) and surfactants that can be easily manufactured through simple mixing and heating processes without requiring expensive organic solvents like chloroform. The self-assembled structures form spontaneously under mild conditions, making the system cost-effective and suitable for large-scale food fortification applications

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent applies parameter changes by utilizing phase transitions and self-assembly phenomena of phospholipids and surfactants. By controlling temperature and mixing parameters, the system transitions from individual molecules to self-assembled structures that encapsulate vitamin A, providing stability without requiring complex manufacturing processes or expensive materials

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional antioxidants like BHT are used, then vitamin A stability is improved, but effectiveness decreases in high water activity environments

Engineering Contradiction:
Improvevitamin A stabilityVSAvoideffectiveness in high water activity
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent uses self-assembled structures formed by phospholipids and surfactants as intermediaries between vitamin A and the aqueous environment. These structures create a protective barrier that shields vitamin A from water-mediated degradation pathways, enabling effective stabilization in high water activity environments where traditional antioxidants like BHT fail. The amphiphilic nature of the phospholipids allows them to interface with both the hydrophobic vitamin A and the aqueous phase

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composition effectively stabilizes vitamin A in triglycerides, maintaining its integrity during storage and cooking, even at high moisture levels, providing a cost-effective and safe solution for food fortification without the need for expensive manufacturing processes.

Implementation Method 1

self-assembled structures

Methodology Applied
Scientific EffectSelf-assembly: Self-Assembly

Implementation Method 2

surfactant is present at a level of between 0.1 and 30 wt. % in the triglycerides

Methodology Applied
Scientific EffectSurfactant: Surfactant

Data Source

PatentUS11109615B2Vitamin A composition
Publication Date: 2021.09.07 SOCIETE DES PRODUITS NESTLE SA
  • US11109615B2 patent drawing
  • US11109615B2 patent drawing
  • US11109615B2 patent drawing

AI summary

The present invention relates to a composition comprising triglycerides, surfactant, self-assembled structures and vitamin A or provitamin A. Further aspects of the invention are a food product, the use of a composition comprising triglycerides, surfactant and self-assembled structures to stabilize vitamin A or provitamin A and a process for preparing a stabilized vitamin A or provitamin A composition.