Vitrectomy Instrument Multiple Rotating Cutting Edges

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Solution Overview

Problem

Existing vitrectomy instruments are inefficient in cutting and removing vitreous fibers due to limited cutting edges and cycles, which can lead to prolonged procedures and potential damage to the eye.

Innovation Solution

A vitrectomy instrument with an inner tube featuring multiple forward and backward cutting edges that rotate within an outer tube, allowing for multiple cutting actions per oscillating cycle, increasing the efficiency of vitreous fiber removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single cutting edge is used in the internal cutting tube, then the instrument structure is simple, but the cutting efficiency is low with only one cutting action per cycle

Engineering Contradiction:
Improvecutting efficiencyVSAvoidinstrument structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The internal cutting tube is segmented into multiple cutting edges (at least two) arranged at different angular positions around the tube circumference. Each cutting edge can independently engage with vitreous fibers drawn through the port, enabling multiple cutting actions to occur during a single rotational cycle of the inner tube, thereby increasing cutting efficiency without requiring multiple separate instruments

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cutting edges are distributed in the angular dimension around the circular cross-section of the inner tube rather than being arranged linearly. This angular distribution allows multiple cutting edges to be simultaneously or sequentially engaged with material during rotation, transforming a single-point cutting action into a multi-point parallel cutting process

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the internal cutting tube rotates back and forth in an arc less than a full circle, then the instrument is easy to operate, but the cutting edge makes only one cutting action per cycle

Engineering Contradiction:
Improvenumber of cutting actions per cycleVSAvoidrotation control
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

By dividing the cutting function across multiple cutting edges spaced angularly around the tube, the system achieves multiple cutting actions within the same limited rotation arc. The segmentation of cutting responsibilities among multiple edges allows the rotation mechanism to remain simple while the cumulative cutting effect increases productivity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different segments of the inner tube circumference are equipped with cutting edges at specific angular positions optimized for engaging material during the back-and-forth rotation. This local placement of cutting functionality ensures that during each forward and backward stroke, different cutting edges are optimally positioned to cut material, maximizing utilization of the limited rotation arc

Inventive Principle:
Principle #3Local quality

3Loss of time

If a single cutting edge passes by the port, then the instrument structure is simple, but the procedure time is prolonged

Engineering Contradiction:
Improveprocedure timeVSAvoidcutting portion structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The cutting portion is segmented into multiple cutting edges that can simultaneously or sequentially process material. This segmentation allows parallel cutting operations to occur as different edges engage different portions of material drawn through the port, reducing the total time required to remove vitreous fibers compared to a single cutting edge that must sequentially process all material

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

With multiple cutting edges distributed around the tube, the cutting action becomes more continuous during rotation. As one cutting edge completes its cutting action and moves away from the port, another cutting edge is already engaging or about to engage with material, reducing idle time between cutting actions and maintaining continuous material removal

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The instrument achieves higher cutting efficiency with multiple cuts per cycle, reducing procedure time and minimizing eye damage, while also avoiding port blockage and the disadvantages of longitudinally reciprocating cutters.

Implementation Method 1

Suction is applied to draw the vitreous fibers into the port of the external tube

Methodology Applied
Scientific EffectSuction: Suction

Implementation Method 2

the action of the cutting edge of the internal cutting tube against the vitreous fibers cuts or breaks the fibers

Methodology Applied
Scientific EffectMechanical cutting: Friction

Data Source

PatentUS11213425B2Vitrectomy instrument with multiple rotating cutting edges
Publication Date: 2022.01.04 ALCON INC
  • US11213425B2 patent drawing
  • US11213425B2 patent drawing
  • US11213425B2 patent drawing

AI summary

Provided herein are vitrectomy instruments and related systems and methods in which example vitrectomy instruments have multiple rotating cutting edges for severing vitreous fibers. An example vitrectomy instrument may include a handle; an outer tube; and an inner tube configured to be rotated within the outer tube in multiple oscillating rotational cycles. The outer tube may include a port disposed at a distal end thereof. The inner tube may include at least first and second forward cutting edges, so that rotation in a first rotational direction results in both the first and second forward cutting edges cutting vitreous fibers drawn into the port. The inner tube may also include one or more backward cutting edges, so that rotation in a second rotational direction results in one or more backward cutting edges cutting vitreous fibers drawn into the port. Additional forward and/or backward cutting edges may be provided.