All-Metal Vivaldi Antenna Element With Direct Coax Feed

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Solution Overview

Problem

Vivaldi antenna arrays face limitations in achieving ultra-wideband operation due to mutual coupling and space constraints in array configurations, leading to restricted bandwidth and power-handling issues with printed circuit board designs.

Innovation Solution

An all-metal Vivaldi antenna element with a direct coax feed, eliminating the need for quarter-wave stubs and allowing for a single transition from coax to slot-line, enabling higher bandwidth and power handling without soldering, and featuring a modular design for easy assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a Vivaldi antenna is condensed into an array configuration, then radiation is generated through constructive interference, but the bandwidth is limited to 3:1, 4:1, or occasionally 5:1 due to space constraints for feed circuits

Engineering Contradiction:
ImprovebandwidthVSAvoidfeed circuit space constraints
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the quarter-wave stub component from the feed circuit design. By removing this band-limiting element, the antenna achieves ultra-wideband operation (10:1 bandwidth) without the spatial and bandwidth constraints that traditionally limited Vivaldi arrays to 3:1, 4:1, or 5:1 bandwidths.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the feed circuit parameters by transitioning from traditional microstrip/strip-line feeds with quarter-wave stubs to an alternative feed configuration that eliminates the stub. This parameter change enables the feed circuit to accommodate ultra-wideband operation while maintaining compact dimensions suitable for array configurations.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If printed circuit board designs are used for Vivaldi antennas, then manufacturing is inexpensive, but power-handling capability is limited

Engineering Contradiction:
Improvemanufacturing costVSAvoidpower-handling capability
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent employs a composite construction combining aluminum extrusions for the radiating elements with PCB-mounted feed circuits. This composite approach allows the high-power aluminum structure to handle significant power while the PCB provides cost-effective feed circuit implementation, achieving both low manufacturing cost and high power-handling capability.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If multiple transitions/transformers are used to feed the antenna from coaxial cable, then connection is enabled, but bandwidth is limited due to band-limited design of each transition

Engineering Contradiction:
Improvefeed connectionVSAvoidbandwidth
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent removes the quarter-wave stub transformer from the feed path. This extraction eliminates a band-limiting component, allowing the antenna to operate across an ultra-wide bandwidth (10:1) while maintaining the necessary coaxial to slot-line transition through a simplified feed structure.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of operation

If quarter-wave stubs are used for strip-to-slot feed transition, then feeding is enabled, but bandwidth is limited and the design becomes more complex

Engineering Contradiction:
Improvefeed transitionVSAvoidbandwidth
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent extracts and eliminates the quarter-wave stub from the feed transition design. By removing this band-limiting component, the antenna achieves ultra-wideband operation (10:1 bandwidth) while maintaining effective strip-to-slot feed transition through an alternative, simplified feed structure.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a 12:1 bandwidth with VSWR below 2 across a broad frequency range, supports high-power applications, and allows for modular assembly without soldering, addressing the limitations of traditional Vivaldi arrays.

Implementation Method 1

The antenna guides a wave from transition line impedances (50 Ohms) to free space impedances (377 Ohms) by gradually changing the taper of the slot

Methodology Applied
Scientific EffectImpedance transformation:

Implementation Method 2

The antenna functions to radiate energy over nearly any range of frequencies that can be guided along the slot-line

Methodology Applied
Scientific EffectElectromagnetic radiation:

Data Source

PatentUS8350773B1Ultra-wideband antenna element and array
Publication Date: 2013.01.08 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US8350773B1 patent drawing
  • US8350773B1 patent drawing
  • US8350773B1 patent drawing

AI summary

An antenna element for fabricating into a linear or planar array includes a tapered slot along a main axis of the antenna element body that extends from a first slot end, defined by an outwardly flared opening at a second end of the antenna element, into a second meandering portion that is offset from the main axis, and then into a second slot end having a bend with respect to the main axis, and finally into a slot-line cavity proximate to the first end of the antenna element body. A feed port extends into the antenna element body from the outer surface of the first end of the antenna element body into the second slot end bend adjacent the slot-line cavity.