Nondestructive Gas Discharge Tube Testing via VNA S-Parameters

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Solution Overview

Problem

Existing methods for testing gas discharge tubes are often destructive and costly, leading to the degradation or destruction of the tube during testing.

Innovation Solution

A nondestructive testing method using a vector network analyzer (VNA) to measure S parameters, calculate capacitance and insertion loss, and compare these values with threshold values to determine the functionality of the gas discharge tube, employing a processor and test fixture for accurate assessment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional testing methods (hipot tester, dielectric withstand tester, current-limited high voltage DC power supply) are used to test gas discharge tubes, then the testing can detect degradation and functional status, but the testing results in destruction of the gas discharge tube

Engineering Contradiction:
Improvefunctional status detectionVSAvoiddestruction of gas discharge tube
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent replaces traditional electrical testing methods (mechanical/electrical stress testing) with electromagnetic measurement using a vector network analyzer. Instead of applying high voltage that causes arcing and destruction, the system uses S-parameter measurements to detect changes in the gas discharge tube's electrical characteristics, thereby identifying degradation without physical damage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent monitors changes in S-parameters (specifically S11 and S21) as indicators of gas discharge tube degradation. By tracking parameter changes over time rather than relying on destructive end-point testing, the system can detect functional status and predict failure before it occurs, avoiding tube destruction.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If traditional testing methods are used to determine degradation, then functional status can be assessed, but the testing becomes expensive

Engineering Contradiction:
Improvedegradation assessmentVSAvoidtesting cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent employs a vector network analyzer, which is a multi-functional instrument capable of performing multiple types of measurements (S-parameters, impedance, capacitance) across different frequency ranges. This universal instrument replaces the need for multiple specialized testing equipment (hipot tester, dielectric withstand tester, high voltage DC power supply), thereby reducing overall testing costs while maintaining comprehensive degradation assessment capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of substance

If nondestructive testing is implemented using VNA, then the gas discharge tube is preserved, but the measurement process requires precise S parameter measurement and capacitance calculation

Engineering Contradiction:
Improvepreservation of gas discharge tubeVSAvoidmeasurement process complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent introduces a processor as an intermediary that automatically performs the complex calculations required to convert S-parameter measurements into meaningful capacitance values and degradation assessments. This intermediary component handles the mathematical complexity (extracting capacitance from complex S-parameters) without requiring manual intervention, thereby reducing operational complexity despite the sophisticated measurement process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the nondestructive evaluation of gas discharge tubes, preventing damage and reducing testing costs while ensuring accurate determination of their functional status.

Implementation Method 1

measuring S parameters with the VNA to obtain frequency-dependent reflection and transmission properties of the first GDT

Methodology Applied
Scientific EffectElectrical Impedance: Electrical Resistance

Implementation Method 2

determining GDT capacitance based on the measured S parameters

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10401418B2Method and apparatus for nondestructive testing of a gas discharge tube
Publication Date: 2019.09.03 THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY OF THE NAVY
  • US10401418B2 patent drawing
  • US10401418B2 patent drawing
  • US10401418B2 patent drawing

AI summary

A method and apparatus for nondestructive testing of a gas discharge tube (GDT) comprising: electrically connecting a first terminal of the GDT to a first port of a vector network analyzer (VNA); electrically connecting a second terminal of the GDT to a second port of the VNA; measuring S parameters with the VNA; determining GDT capacitance and insertion loss based on the measured S parameters; comparing the determined capacitance and insertion loss of the GDT with a threshold value to determine if the GDT is functional.