VOC Detector With Self-Cleaning Blowing Unit

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Solution Overview

Problem

Conventional detecting apparatuses lack VOC detection capabilities and fail to accurately perform follow-up detection processes due to adhered volatile organic compounds, which are not effectively removed after use.

Innovation Solution

A detecting apparatus with a VOC detector that includes a chassis, displacement unit, detecting unit, and blowing unit, allowing for the detection of VOC concentrations and the removal of adhered compounds using a fan filter unit, ensuring improved accuracy in subsequent detection processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a conventional detecting apparatus is used without a VOC detector, then the device complexity is reduced, but the VOC detection capability is lost

Engineering Contradiction:
Improvedevice complexityVSAvoidVOC detection capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The detecting apparatus is enhanced by integrating a VOC detector into the existing detecting unit, enabling the same apparatus to perform both particle detection and VOC detection functions. This multi-functional design allows the system to detect various types of contaminants (particles and volatile organic compounds) using a single integrated device, thereby improving versatility without requiring entirely separate detection systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Device complexity

If a conventional VOC detector is used without a cleaning mechanism, then the device complexity is reduced, but the measurement precision deteriorates due to adhered VOCs

Engineering Contradiction:
Improvedevice complexityVSAvoiddetection accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The VOC detector is equipped with a blowing unit that automatically activates after each detection cycle to blow away and remove VOCs that have adhered to the detecting unit. This self-cleaning mechanism enables the detector to maintain its own performance without requiring manual intervention or external cleaning equipment, thereby preserving measurement precision while avoiding excessive complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The blowing unit performs a preliminary cleaning action between detection cycles to prevent VOC accumulation on the detecting unit. By proactively removing contaminants before they interfere with the next measurement, the system ensures consistent detection accuracy without needing complex real-time correction mechanisms

Inventive Principle:
Principle #10Preliminary action

3Device complexity

If the detecting unit remains stationary inside the chassis, then the device complexity is reduced, but the ability to remove adhered VOCs is limited

Engineering Contradiction:
Improvedevice complexityVSAvoidadhered volatile organic compounds
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The detecting unit is made movable between an extended position (outside the chassis) and a retracted position (inside the chassis) through a displacement unit. This dynamic positioning capability allows the detecting unit to be moved to different locations for detection and cleaning operations, enabling more effective removal of adhered VOCs by exposing the detecting surface to the blowing unit's airflow from an optimal angle

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively detects VOC concentrations and cleans the detecting unit between processes, enhancing the accuracy and reliability of subsequent measurements.

Implementation Method 1

the blowing unit is configured to blow the detecting unit for removing at least part of volatile organic compounds adhered to the detecting unit

Methodology Applied
Scientific EffectFluid spray: Fluid Spray

Data Source

PatentUS10473635B2Detecting apparatus and volatile organic compound detector
Publication Date: 2019.11.12 MIRLE AUTOMATION CORPORATION
  • US10473635B2 patent drawing
  • US10473635B2 patent drawing
  • US10473635B2 patent drawing

AI summary

A detecting apparatus includes a detecting carrier and a detecting device. The detecting carrier can be moved into a charging frame or anyone of storing frames of a stock room. The detecting device is installed in the detecting carrier and includes a power module and a detector for volatile organic compounds (VOC). The power module is configured to supply power for operating the detecting apparatus. The detector includes a chassis, a displacement unit disposed in the chassis, a detecting unit disposed on the displacement unit, and a blowing unit disposed on the chassis. The detecting unit is configured to detect a concentration of VOC corresponding in position to the detecting carrier. The detecting unit can be arranged inside or outside the chassis by using the displacement unit. The blowing unit is configured to blow VOC adhered to the detecting unit.