Voice Command Interface for CNC Machine Control Translation

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Solution Overview

Problem

Industrial CNC machine tools require complex software and hardware setups for precise operation, limiting flexibility in input methods for machining instructions, and there is a need for a method that integrates voice control without interfering with existing systems.

Innovation Solution

A voice control system comprising an autonomous reaction device, interaction manager device, and upper controller that receives voice commands, performs recognition, and generates machine basic and motion control commands for CNC machines, enabling online network transmission and execution of machining tasks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a dedicated controller with complex software and hardware is used for precise CNC operation, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvemachining precisionVSAvoidcontroller complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent introduces an intermediary translation program that converts natural language voice commands into CNC controller instructions. This mediator layer allows simple voice input to control complex machining operations without requiring the user to directly interface with the complex controller system, thus maintaining manufacturing precision while simplifying the user interaction layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces traditional mechanical input methods (keyboards, buttons, switches) with voice-based acoustic input. This substitution eliminates the need for physical interaction with complex control interfaces, reducing the operational complexity burden on users while preserving the precision capabilities of the dedicated controller through automated translation of voice commands into precise control instructions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional input methods are used for CNC programming, then system reliability is maintained, but ease of operation deteriorates

Engineering Contradiction:
Improvesystem reliabilityVSAvoidinput flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent makes the CNC control system universal by accepting multiple input modalities - both traditional programmed input methods and natural language voice commands. The translation program serves as a universal interface that can process different types of input and convert them into the standardized instructions required by the reliable CNC controller, thus enhancing ease of operation without compromising system reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system incorporates self-service capabilities through automated translation and command generation. The translation program automatically converts voice commands into proper CNC instructions without requiring manual programming or complex setup, allowing operators to perform machining tasks with minimal training while the system maintains its reliable control architecture underneath.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If voice recognition is integrated into existing CNC controllers, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveinput method versatilityVSAvoidsystem integration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent segments the voice control functionality into a separate translation program module rather than integrating it directly into the core CNC controller. This segmentation allows the voice recognition capabilities to be added as an independent layer that translates commands before they reach the controller, improving adaptability to different input methods while avoiding direct modification and complexity increase in the existing reliable controller system.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11322147B2Voice control system for operating machinery
Publication Date: 2022.05.03 NATIONAL CHUNG HSING UNIVERSITY
  • US11322147B2 patent drawing
  • US11322147B2 patent drawing
  • US11322147B2 patent drawing

AI summary

A voice control system for operating machinery mainly comprises: an autonomous reaction device (1) for receiving input of a voice command (11) to establish or perform operation of at least one machining task of a specific set of industrial machinery; an interaction manager (2) for receiving and outputting the voice command (11), the interaction manager (2) including interpreting an acoustic modeling algorithm, and identifying the voice command (11), so as to form an identification instruction (21), and the interpreted identification instruction (21) forming a basic machine control command and/or a machine motion control command corresponding to the operation of multiple machining tasks of the industrial machinery; and an upper controller (3) for receiving the basic machine control command and/or a machine motion control command, and operating a system of a driver (44) of the industrial machinery by voice input.