Voice-Controlled Filling Machine Interface for Error-Resistant Operation

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Solution Overview

Problem

Operating filling systems, such as those for beverages, requires well-trained and experienced operators to manage complex machinery through touch screens, leading to inefficiencies and potential errors due to the need for high concentration and specialized knowledge.

Innovation Solution

Implementing a communication and open-loop/closed-loop control system that includes a software communication robot, or chatbot, capable of recognizing voice and text inputs, which can control machines in an open-loop or closed-loop manner, adapt dialogue based on operator experience, and provide diagnostic information, thus simplifying the operation of filling systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a touch screen interface is used to control filling systems, then the system can provide comprehensive control functions and display information, but the operator requires extensive training, experience, and concentration to operate it reliably

Engineering Contradiction:
Improveease of operationVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent introduces a voice recognition system as an intermediary between the operator and the complex touch screen interface. The voice recognition module converts spoken commands into control signals, serving as a mediator that translates natural human communication into machine commands, thereby simplifying the interaction without reducing the system's functional complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical interaction mode (touching the screen with fingers, navigating menus physically) with an acoustic field-based interaction mode (voice commands). This substitution eliminates the need for physical contact and visual attention to the screen, replacing complex manual navigation with simple spoken instructions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If comprehensive control functions are provided through a touch screen interface, then the system can perform multiple operations, but the operator needs specialized knowledge and high concentration to avoid errors

Engineering Contradiction:
ImproveadaptabilityVSAvoidreliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system incorporates feedback mechanisms where the voice recognition module confirms received commands and the system responds to operator inputs. This feedback loop ensures that comprehensive control functions are executed correctly by providing real-time confirmation to the operator, enhancing reliability without limiting adaptability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The voice recognition system enables operators to independently perform complex operations without requiring extensive training or concentration. The system serves itself by automatically interpreting and executing voice commands, reducing the cognitive burden on operators while maintaining full system versatility

Inventive Principle:
Principle #25Self-service

3Productivity

If a software communication robot with voice recognition is implemented, then the operation is simplified and speeded up, but the system complexity increases

Engineering Contradiction:
ImproveproductivityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The software communication robot integrates multiple functions including voice recognition, text processing, dialogue management, and machine control into a single universal interface. This multi-functionality allows the system to handle various operational tasks through a unified communication channel, improving productivity without proportionally increasing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the voice recognition module, communication robot software, and machine control functions into an integrated system. By combining these previously separate components into a unified architecture, the system achieves improved operational efficiency while minimizing the increase in complexity through consolidation rather than addition

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11772836B2Communications and open-loop/closed-loop control system for a filling system
Publication Date: 2023.10.03 KRONES AG
  • US11772836B2 patent drawing
  • US11772836B2 patent drawing
  • US11772836B2 patent drawing

AI summary

The present invention relates to a communication and open-loop/closed-loop control system for at least one filling system, said filling system comprising a machine with a software communication robot, in particular a chatbot, which is configured to recognize voice input and/or text input by an operator; and an open-loop/closed-loop control device which is connected to the software communication robot for data communication and is configured to control the machine of the filling system in an open-loop/and/or closed-loop manner on the basis of the voice input and/or text input recognized by the software communication robot.