Volatile Component Detection in Liquid Discharge Apparatus

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Solution Overview

Problem

Existing discharge apparatuses face limitations in detecting liquid discharge containing volatile compounds, as they require light to be emitted directly below the discharge ports, restricting the layout of detection units.

Innovation Solution

A discharge apparatus that detects liquid discharge by utilizing the volatilization of volatile components from the liquid, allowing detection without emitting light directly below the discharge ports, using a detection unit that captures changes in light refracted or scattered by the volatile components in the air.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If light is emitted directly below the discharge ports to detect liquid discharge, then detection accuracy is improved, but the layout flexibility of detection units is restricted

Engineering Contradiction:
Improvedetection accuracyVSAvoidlayout flexibility
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces a mediator substance (volatile compound or particle) that is discharged along with the liquid. This mediator allows indirect detection by scattering or emitting light, enabling the light source and detector to be positioned away from the direct discharge path while maintaining detection capability. The mediator acts as an intermediary that carries detection information from the liquid discharge to the detection unit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces direct optical detection (mechanical/optical alignment required) with indirect detection using volatile compounds or particles. Instead of requiring precise alignment between light source, discharge port, and detector, the system uses the presence of volatile compounds or particles in the discharged liquid to trigger detection through their optical properties, substituting a rigid mechanical alignment system with a more flexible chemical/biological detection approach.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If light is emitted directly below discharge ports, then detection reliability is improved, but device complexity increases due to restricted positioning options

Engineering Contradiction:
Improvedetection reliabilityVSAvoidsystem configuration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The volatile compound or particle serves as an intermediary that enables reliable detection without requiring complex positioning. The mediator substance naturally follows the liquid discharge path and can be detected at various positions, allowing the system to maintain high reliability while simplifying the overall configuration by eliminating the need for precise alignment mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The detection system is designed to be universal and multi-functional, capable of detecting different types of liquids (aqueous or non-aqueous) through their common property of containing volatile compounds or particles. This universal approach simplifies device configuration by using a single detection mechanism that works across multiple applications, rather than requiring specialized configurations for each liquid type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables more flexible placement of detection units and effectively detects both normal and abnormal discharges of volatile compound-containing liquids, reducing particle contamination and improving operational efficiency.

Implementation Method 1

detecting, using light, a volatile component volatilizing from the liquid when the liquid is discharged from the discharge port

Methodology Applied
Scientific EffectVolatilization: Evaporation

Implementation Method 2

detecting, using light, a volatile component volatilizing from the liquid

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS10814534B2Discharge apparatus, imprint apparatus, method of detection, method of determination, and method for manufacturing article
Publication Date: 2020.10.27 CANON KK
  • US10814534B2 patent drawing
  • US10814534B2 patent drawing
  • US10814534B2 patent drawing

AI summary

A discharge apparatus includes a discharge unit and a detection unit. The discharge unit is configured to discharge liquid containing a volatile compound from a discharge port. The detection unit is configured to detect discharge of the liquid by detecting, using light, a volatile component volatilizing from the liquid when the liquid is discharged from the discharge port.