Voltage Conversion Adaptor for Electric Tool Battery Compatibility

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Solution Overview

Problem

Existing electric tool systems face issues when using battery packs with voltages different from the rated voltage, leading to increased heat generation, breakdown, or reduced performance.

Innovation Solution

An electric tool system with a voltage-converting adaptor that uses a DC-DC converter to adjust the battery pack voltage to match the electric tool's drive voltage, ensuring safe and optimal operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a battery pack with voltage different from the rated voltage is used, then compatibility and ease of operation are improved, but the electric tool may overheat or break down due to excessive voltage

Engineering Contradiction:
Improvebattery pack compatibilityVSAvoidelectric tool safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent introduces an adaptor as an intermediary component between the battery pack and the electric tool. The adaptor includes a voltage conversion circuit that converts the voltage from the battery pack to match the rated voltage of the electric tool, thereby enabling compatibility with different battery packs while ensuring the electric tool operates safely within its voltage specifications

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the voltage parameter through the adaptor's voltage conversion circuit. The circuit detects the input voltage from the battery pack and converts it to the appropriate output voltage level required by the electric tool, dynamically adjusting the voltage parameter to maintain both compatibility and safety

Inventive Principle:
Principle #35Parameter changes

2Power

If a battery pack with higher voltage than the rated voltage is used, then power output may be increased, but heat generation increases and breakdown occurs

Engineering Contradiction:
Improvemotor power outputVSAvoidmotor heat generation
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The adaptor serves as a mediator that prevents excessive voltage from reaching the electric tool's motor. By converting the higher battery pack voltage to the rated voltage level, the adaptor ensures the motor receives appropriate power while avoiding overheating and breakdown

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The voltage conversion circuit in the adaptor performs preliminary action by converting the voltage before it reaches the electric tool. This prevents the harmful effect of excessive voltage and heat generation before they can occur in the motor

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for the use of battery packs with varying voltages, preventing overheating and performance issues, while ensuring the electric tool operates within its rated voltage range, enhancing compatibility and usability.

Implementation Method 1

the adaptor (3) includes a DC-DC converter that converts the voltage of the battery pack (2) into a drive voltage of the electric tool (1)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2602064B1Electric tool system
Publication Date: 2019.02.27 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • EP2602064B1 patent drawingFigure 1~2
  • EP2602064B1 patent drawingFigure 3~4
  • EP2602064B1 patent drawingFigure 5~6

AI summary

An electric tool adaptor is configured to be disposed between an electric tool and a battery pack and attached detachably with respect to the electric tool and the battery pack. This adaptor includes a DC-DC converter configured to increase or reduce a voltage of the battery pack to convert the voltage to a drive voltage of the electric tool and supply the drive voltage to the electric tool.