Voltage-Biased Sleeve for High-Voltage DC Arc Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing electrical protection devices for high-voltage DC power transmission in aircraft are not optimized, leading to spatial constraints due to safety requirements for preventing electric arcs, which can damage the aircraft structure.

Innovation Solution

An electrical link with a conductive sleeve voltage-biased by a biasing module, a circuit breaker, and a detection module with a comparator and microcontroller to detect current leaks and interrupt the current, reducing the need for large safety distances between electrical links and the aircraft frame.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If prior art circuit breaker devices are used for high-voltage power transmission, then power supply security is maintained, but large safety distances are required between electrical conductors and aircraft structure, generating spatial constraints

Engineering Contradiction:
Improvepower supply securityVSAvoidsafety distance
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

A conductive sleeve is introduced as an intermediary component between the electrical conductor and the aircraft structure. The sleeve is voltage-biased to create an electric field that detects current leaks and prevents direct contact between the conductor and conductive structure, thereby maintaining safety while reducing required clearance distances.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conductive sleeve is pre-voltage biased before any fault condition occurs. This preliminary action establishes an electric field that proactively detects potential current leaks and prevents arc formation, allowing the system to maintain smaller safety distances while ensuring power supply security.

Inventive Principle:
Principle #10Preliminary action

2Power

If high voltage levels are used to meet increasing power demands, then power transmission capability is improved, but the risk of electric arcs and thermal damage to aircraft structure increases

Engineering Contradiction:
Improvepower transmission capabilityVSAvoidelectric arc risk
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The voltage-biased conductive sleeve acts as a mediator that detects current leaks at high voltage levels and triggers circuit breaker activation, preventing electric arcs and thermal damage to the aircraft structure while allowing high power transmission through the conductor.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The detection module continuously monitors the voltage-biased conductive sleeve for current leaks and provides feedback to the circuit breaker. This feedback mechanism enables real-time detection and response to fault conditions, allowing safe operation at high voltage levels by immediately interrupting current when leaks are detected.

Inventive Principle:
Principle #23Feedback

3Object-affected harmful factors

If large safety distances are maintained between electrical conductors and aircraft frame, then electric arc prevention is achieved, but spatial constraints in aircraft are worsened

Engineering Contradiction:
Improveelectric arc preventionVSAvoidspatial constraint
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The conductive sleeve serves as a protective intermediary that enables electric arc prevention through active detection and circuit breaker activation, rather than relying solely on passive large safety distances. This allows compact aircraft design while maintaining arc prevention capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The passive mechanical approach of maintaining large physical safety distances is replaced with an active electrical detection system using the voltage-biased conductive sleeve and circuit breaker. This substitution allows smaller spatial dimensions while achieving the same arc prevention goal through electrical field detection and rapid current interruption.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution securely transmits high-voltage power by quickly interrupting current in case of a leak, preventing electric arcs and reducing spatial constraints, thus enhancing safety and efficiency in aircraft electrical installations.

Implementation Method 1

a biasing module configured to voltage-bias the conductive sleeve

Methodology Applied
Scientific EffectVoltage biasing: Electric Field

Implementation Method 2

a detection module connected to the conductive sleeve and configured to detect a current leak at the conductor

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

configured to interrupt a current flowing through the conductor

Methodology Applied
Scientific EffectElectrical arc prevention: Electric Arc

Data Source

PatentUS10951019B2Electrical link comprising an electrical protection device—voltage bias
Publication Date: 2021.03.16 AIRBUS OPERATIONS (SAS)
  • US10951019B2 patent drawing
  • US10951019B2 patent drawing
  • US10951019B2 patent drawing

AI summary

An electrical link (290) configured to link a DC high-voltage power source (270) to a user apparatus (250), and includes an electrical conductor (240) surrounded by an insulating cover and an electrical protection device (200) including: a conductive sleeve (280) arranged around the insulating cover, a biasing module (245) configured to voltage-bias the conductive sleeve (280), a circuit breaker (210) arranged on the conductor (240) and configured to cut off a current transiting through the conductor (240), and a detection module (220) connected to the conductive sleeve (280) and configured to detect a current leak out of the conductor (240) and to command the circuit breaker (210) on the basis of the detection. The invention also relates to a method for the secure supply of electric power.