Voltage Control for Photosensitive Drum Rubbing Damage Prevention
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Solution Overview
Problem
Image forming apparatuses face rubbing damage issues during start-up and rest due to speed differences between photosensitive drums and transfer belts, leading to increased costs and complexity in preventing frictional damage.
Innovation Solution
The implementation of voltage adjusting means to enhance the frictional force between photosensitive drums and transfer belts by applying specific voltage levels during start-up and rest periods, utilizing primary transfer voltage to manage the electrostatic attraction and frictional forces, thereby reducing the likelihood of rubbing damage.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the recording material conveying belt and photosensitive drums are separated during start-up to prevent rubbing damage, then rubbing damage is prevented, but the mechanism size and complexity increase
Solution Approach 1:
The patent replaces the mechanical contacting and separating mechanism with an electrostatic field-based solution. By applying voltage to the photosensitive drum surface, an electrostatic field is generated that prevents rubbing damage without requiring mechanical separation or positioning mechanisms, thus simplifying the overall device structure.
Solution Approach 2:
The patent changes the physical state of the photosensitive drum surface by applying voltage, which alters the surface properties to prevent rubbing damage. This parameter change (from neutral to charged state) enables damage prevention without mechanical intervention.
2Reliability
If the recording material conveying belt and photosensitive drums are separated during start-up to prevent rubbing damage, then rubbing damage is prevented, but the parts and assembly costs increase
Solution Approach 1:
The patent replaces expensive mechanical separation mechanisms with a simple voltage application system. This substitution eliminates the need for complex positioning and separation parts, significantly reducing manufacturing and assembly costs while maintaining damage prevention functionality.
Solution Approach 2:
The patent uses a simple, inexpensive voltage application system instead of expensive mechanical separation mechanisms. The electrostatic field is generated through a straightforward voltage application setup that is much cheaper to manufacture and assemble than mechanical separation systems.
3Reliability
If voltage is applied to enhance frictional force during start-up, then rubbing damage is reduced, but energy consumption increases
Solution Approach 1:
The patent applies voltage periodically only during the start-up and rest periods when rubbing damage is most likely to occur, rather than continuously. This periodic voltage application maintains effective damage prevention while minimizing overall energy consumption.
Solution Approach 2:
The patent applies voltage in advance during start-up and rest periods before rubbing damage can occur. This preliminary action prevents damage at its source while the system is in vulnerable states, rather than continuously maintaining the electrostatic field.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach effectively reduces the occurrence of rubbing damage by enhancing the frictional force between the photosensitive drums and transfer belts, stabilizing the contact state and preventing image defects, while also simplifying the mechanism and reducing costs.
Implementation Method 1
voltage adjusting means for adjusting a voltage to be applied to the contact member so that an absolute value of the voltage when a state of the image carrying member or the recording material carrying member and the contact member is changed from a rest state in which these members are resting to a moving state in which these members are moving is larger than an absolute value of the voltage in the rest state
Data Source
AI summary
An image forming apparatus is constituted by an image carrying member movable while carrying a toner image, or a recording material carrying member movable while carrying a recording material onto which a toner image is to be transferred; a contact member movable while contacting the image carrying member or the recording material carrying member; and a voltage adjusting member for adjusting a voltage to be applied to the contact member so that an absolute value of the voltage when a state of the image carrying member or the recording material carrying member and the contact member is changed from a rest state in which these members are resting to a moving state in which these members are moving is larger than an absolute value of the voltage in the rest state.


