Voltage Control for Photosensitive Drum Rubbing Damage Prevention

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Solution Overview

Problem

Image forming apparatuses face rubbing damage issues during start-up and rest due to speed differences between photosensitive drums and transfer belts, leading to increased costs and complexity in preventing frictional damage.

Innovation Solution

The implementation of voltage adjusting means to enhance the frictional force between photosensitive drums and transfer belts by applying specific voltage levels during start-up and rest periods, utilizing primary transfer voltage to manage the electrostatic attraction and frictional forces, thereby reducing the likelihood of rubbing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the recording material conveying belt and photosensitive drums are separated during start-up to prevent rubbing damage, then rubbing damage is prevented, but the mechanism size and complexity increase

Engineering Contradiction:
Improveprevention of rubbing damageVSAvoidcontacting and separating mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical contacting and separating mechanism with an electrostatic field-based solution. By applying voltage to the photosensitive drum surface, an electrostatic field is generated that prevents rubbing damage without requiring mechanical separation or positioning mechanisms, thus simplifying the overall device structure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical state of the photosensitive drum surface by applying voltage, which alters the surface properties to prevent rubbing damage. This parameter change (from neutral to charged state) enables damage prevention without mechanical intervention.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the recording material conveying belt and photosensitive drums are separated during start-up to prevent rubbing damage, then rubbing damage is prevented, but the parts and assembly costs increase

Engineering Contradiction:
Improveprevention of rubbing damageVSAvoidparts and assembly costs
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive mechanical separation mechanisms with a simple voltage application system. This substitution eliminates the need for complex positioning and separation parts, significantly reducing manufacturing and assembly costs while maintaining damage prevention functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses a simple, inexpensive voltage application system instead of expensive mechanical separation mechanisms. The electrostatic field is generated through a straightforward voltage application setup that is much cheaper to manufacture and assemble than mechanical separation systems.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If voltage is applied to enhance frictional force during start-up, then rubbing damage is reduced, but energy consumption increases

Engineering Contradiction:
Improvereduction of rubbing damageVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies voltage periodically only during the start-up and rest periods when rubbing damage is most likely to occur, rather than continuously. This periodic voltage application maintains effective damage prevention while minimizing overall energy consumption.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies voltage in advance during start-up and rest periods before rubbing damage can occur. This preliminary action prevents damage at its source while the system is in vulnerable states, rather than continuously maintaining the electrostatic field.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the occurrence of rubbing damage by enhancing the frictional force between the photosensitive drums and transfer belts, stabilizing the contact state and preventing image defects, while also simplifying the mechanism and reducing costs.

Implementation Method 1

voltage adjusting means for adjusting a voltage to be applied to the contact member so that an absolute value of the voltage when a state of the image carrying member or the recording material carrying member and the contact member is changed from a rest state in which these members are resting to a moving state in which these members are moving is larger than an absolute value of the voltage in the rest state

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS8615178B2Image forming apparatus with voltage application or electric field formation during rotation start or stop
Publication Date: 2013.12.24 CANON KK
  • US8615178B2 patent drawing
  • US8615178B2 patent drawing
  • US8615178B2 patent drawing

AI summary

An image forming apparatus is constituted by an image carrying member movable while carrying a toner image, or a recording material carrying member movable while carrying a recording material onto which a toner image is to be transferred; a contact member movable while contacting the image carrying member or the recording material carrying member; and a voltage adjusting member for adjusting a voltage to be applied to the contact member so that an absolute value of the voltage when a state of the image carrying member or the recording material carrying member and the contact member is changed from a rest state in which these members are resting to a moving state in which these members are moving is larger than an absolute value of the voltage in the rest state.