Voltage Control Transformer Charging for Grid-Stable Fast Power Transfer

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Solution Overview

Problem

Existing electric charging systems for vessels, vehicles, and aircraft face challenges in charging batteries efficiently due to insufficient shore power grids, leading to reactive power generation and grid disruptions, especially when high current charging is required.

Innovation Solution

The system incorporates energy storage modules, a pulse rectifier, a converter, and a voltage control transformer with serial transformer windings to regulate AC voltage, preventing reactive power generation and enabling efficient charging by using a controlled AC to DC converter and a diode rectifier, which reduces the need for shore-based charging stations and minimizes equipment size and cost.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high current charging is provided directly from the shore power grid to the vessel batteries, then charging speed is improved, but the shore power grid becomes insufficient and causes voltage deviation and grid disruptions

Engineering Contradiction:
Improvecharging speedVSAvoidshore power grid stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

A shore-based energy storage system is introduced as an intermediary between the shore power grid and the vessel batteries. The energy storage system charges from the grid at low current and discharges to the vessel at high current, enabling fast charging without overloading the grid. This mediator resolves the contradiction by decoupling the charging speed from direct grid current demand.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The charging system is segmented into two distinct stages: (1) slow charging of the shore-based energy storage system from the grid, and (2) fast charging of the vessel batteries from the energy storage system. This segmentation allows the grid to operate within its capacity limits while still enabling high-speed charging of the vessel.

Inventive Principle:
Principle #1Segmentation

2Productivity

If an intermediate shore-based energy storage system is used to enable high current charging, then charging speed to the vessel is improved, but reactive power generation occurs and causes grid disruptions

Engineering Contradiction:
Improvecharging speedVSAvoidreactive power generation
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

A control system continuously monitors the state of charge of the energy storage system and the charging requirements of the vessel, dynamically adjusting the charging/discharging rates. This feedback control prevents excessive reactive power generation by optimizing the power flow based on real-time conditions, thus eliminating grid disruptions while maintaining high charging speed.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static charging to dynamic charging/discharging operation. The energy storage system can rapidly adjust its power output to match the vessel's charging needs without causing grid instability, as the control system dynamically balances active and reactive power flow based on real-time grid and load conditions.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If conventional charging systems are used, then equipment size is reduced, but the shore power grid infrastructure requirements increase and cost increases

Engineering Contradiction:
Improveequipment sizeVSAvoidshore-based charging infrastructure cost
Core Design Contradiction:
Device complexityVSEase of manufacture

Solution Approach 1:

The shore-based energy storage system serves multiple functions: (1) enabling fast charging of vessels, (2) stabilizing the local grid, (3) providing reactive power compensation, and (4) allowing operation with smaller grid infrastructure. This multi-functionality reduces the need for expensive grid upgrades while providing comprehensive charging capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient charging of batteries while minimizing the impact on the grid, reducing the size and cost of onboard equipment, and enabling high current charging without disrupting the local power grid, thus ensuring reliable energy supply for electric vessels and vehicles.

Implementation Method 1

The voltage control transformer comprises a serial transformer having a plurality of pairs of transformer windings, connected together in series

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a pulse rectifier; wherein the one or more energy storage modules are connected to outputs of the pulse rectifier

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

a converter; wherein the converter comprises a controlled AC to DC converter

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 4

an onboard grid controller comprising an onboard grid converter and a pre-magnetising transformer on the vessel, vehicle or aircraft provides a voltage source to prevent inrush current

Methodology Applied
Scientific EffectMagnetic field generation: Electromagnetic Induction

Data Source

PatentEP3619787B1Electric charging system and method
Publication Date: 2024.01.17 SIEMENS ENERGY AS
  • EP3619787B1 patent drawingFigure 1~2
  • EP3619787B1 patent drawingFigure 3~3A
  • EP3619787B1 patent drawingFigure 3B

AI summary

An electric charging system for a vessel, vehicle, or aircraft comprises one or more energy storage modules (97) on the vessel, vehicle, or aircraft; a pulse rectifier (105); a converter (106); and a voltage control transformer (91). The one or more energy storage modules (97) are connected to outputs of the pulse rectifier. The voltage control transformer (88) is connected to inputs of the pulse rectifier (105). The voltage control transformer comprises a serial transformer (91) having a plurality of pairs of transformer windings, connected together in series, one winding (103) of each pair being adapted to be connected between the pulse rectifier (105) and an input from an energy source and the other winding (104) is connected to the converter (106).