Voltage Converter Startup Circuit for Inrush Current Attenuation

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Solution Overview

Problem

Existing AC/DC converters experience high inrush current peaks during startup, which can damage components and are not effectively managed by current technologies.

Innovation Solution

A voltage converter design incorporating a capacitor series-coupled with a resistor and a bidirectional switch, where the switch is controlled by a positive bias voltage to manage current flow, allowing attenuation of peak currents without affecting steady-state operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rectifying bridge with capacitor is used for AC/DC conversion, then the converter can deliver DC voltage, but high inrush current peaks occur during startup that can damage components

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidinrush current peaks
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A bidirectional switch is introduced as an intermediary component between the capacitor and the rectifying bridge output. This switch acts as a mediator that selectively blocks inrush current peaks during startup while allowing normal DC voltage delivery during steady-state operation, thereby protecting components without compromising the converter's primary function

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The bidirectional switch transitions from a blocking state during startup to a conducting state during steady-state operation. This dynamic behavior allows the circuit to adapt to different operational phases, blocking harmful inrush currents initially and then allowing full power transfer once the capacitor is charged, resolving the contradiction between protection and functionality

Inventive Principle:
Principle #15Dynamics

2Reliability

If a bidirectional switch is added to block inrush current, then component damage is prevented, but the device complexity increases

Engineering Contradiction:
Improvecomponent protectionVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bidirectional switch is controlled by a control current that is derived from the circuit's own operation. The switch automatically blocks inrush currents during startup and transitions to conducting mode during steady-state operation without requiring external control signals or complex control circuits, thereby providing self-protection while minimizing added complexity

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The bidirectional switch's electrical parameters (conductance) are changed based on the control current level. During startup, the switch presents high impedance to block inrush currents; during steady-state operation, the switch presents low impedance to allow full power transfer. This parameter change approach enables simple protection functionality without complex control mechanisms

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively attenuates current peaks at startup, preventing component damage and optimizing the use of existing voltage sources for control signals, thus enhancing the reliability and efficiency of AC/DC conversion.

Implementation Method 1

a capacitor series-coupled with a resistor between the first and second nodes

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

a capacitor series-coupled with a resistor between the first and second nodes

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11996784B2Voltage converter
Publication Date: 2024.05.28 STMICROELECTRONICS (TOURS) SAS
  • US11996784B2 patent drawing
  • US11996784B2 patent drawing
  • US11996784B2 patent drawing

AI summary

A voltage converter delivers an output voltage between a first and a second node. The voltage converter includes a capacitor series-coupled with a resistor between the first and second nodes. The resistor is coupled in parallel with a bidirectional switch receiving at its control terminal a positive bias voltage referenced to the second node.