Voltage Converter Load-Dependent Control for Efficiency

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Solution Overview

Problem

Voltage converters experience decreased conversion efficiency when operating under light load conditions due to continuous PWM signal requirements, which consume power and reduce efficiency.

Innovation Solution

A voltage converter design that includes a PWM controller, an amplifier, a detector, and a switching circuit, which selectively couples the PWM controller or amplifier to a transistor based on load conditions, allowing the transistor to operate in a saturation region during light loads to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a continuous PWM signal is used to control the transistor, then the output voltage can be maintained within a specific range, but the power consumption increases and conversion efficiency decreases under light load conditions

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidconversion efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent implements dynamic control by switching between two different control modes based on load conditions: PWM mode for heavy loads and saturation mode for light loads. The controller dynamically adjusts the transistor operation region and control signal characteristics to match the current load requirement, thereby optimizing conversion efficiency across different operating conditions while maintaining output voltage stability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the transistor based on load conditions. Under light load, the transistor is operated in the saturation region with minimal duty cycle, while under heavy load, it operates in the linear region with adjusted duty cycle. This parameter change approach allows the system to minimize power consumption during light loads while maintaining adequate control during heavy loads.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the duty cycle of the PWM signal is increased to handle heavy loads, then the output voltage can be maintained, but the power consumption increases

Engineering Contradiction:
Improveoutput voltage stabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the control strategy based on real-time load detection. When heavy load is detected, the PWM controller increases the duty cycle to maintain output voltage. When light load is detected, the system switches to saturation mode with minimal duty cycle, thereby adapting power consumption to actual load requirements rather than maintaining high power consumption continuously.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller periodically monitors the load condition and switches between PWM control and saturation control modes accordingly. This periodic detection and switching allows the system to optimize power consumption by using high-power PWM control only when necessary (heavy loads) and low-power saturation control during normal operation (light loads).

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS8283905B2Voltage converter and control method thereof
Publication Date: 2012.10.09 UPI SEMICON CORP
  • US8283905B2 patent drawing
  • US8283905B2 patent drawing
  • US8283905B2 patent drawing

AI summary

A voltage converter for converting an input voltage into an output voltage, wherein the output voltage is output to a load, is provided. An inductor is coupled between an output terminal and a node. A transistor is coupled between an input terminal and the node. A pulse width modulation (PWM) controller generates a first control signal according to the output voltage and a first reference voltage. An amplifier generates a second control signal according to the output voltage and a second reference voltage. A detector detects a loading of the load to generate a switching signal. A switching circuit selectively couples one of the PWM controller and the amplifier to the transistor according to the switching signal. The switching circuit controls the transistor according to the second control signal when the amplifier is coupled to the transistor, such that the transistor is operated in a saturation region.