Voltage Detection System Integrated with Safety Headwear

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Solution Overview

Problem

Workers in various settings are exposed to high voltages and hazardous conditions without effective safety systems to detect and alert them to potential electrical dangers, posing a risk to their safety.

Innovation Solution

A voltage detection system integrated with safety headwear, comprising a first device with a detector and controller that generates signals upon detecting high voltage objects, and a second device with notification devices to alert the wearer through alarms, ensuring timely warnings of hazardous conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage detection devices are integrated with safety headwear, then worker safety is improved through real-time voltage detection and alerts, but device complexity increases due to multiple components including detectors, controllers, and notification devices

Engineering Contradiction:
Improveworker safetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage detection device is merged with safety headwear by integrating multiple functional components (detector, controllers, notification devices) into a single wearable system. The detector is positioned to detect voltages on surfaces, while controllers process signals and notification devices provide alerts, all combined in one integrated unit that attaches to the headwear.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The safety headwear serves multiple functions: it provides traditional head protection while simultaneously housing voltage detection capabilities through integrated detectors, controllers, and notification devices. This multi-functional design allows the same device to protect against both physical impacts and electrical hazards.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple components (detector, controllers, notification devices) are integrated into the headwear, then detection capability is improved, but ease of operation deteriorates due to the complexity of wearing and operating the integrated system

Engineering Contradiction:
Improvevoltage detection capabilityVSAvoidease of wearing and operating
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

Multiple functional components are merged into a single integrated unit that attaches to the headwear. The detector, controllers, and notification devices work together as one cohesive system, reducing the number of separate devices the worker must handle and wear.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system operates automatically without requiring active user intervention. The detector continuously monitors for voltages, the controllers automatically process detected signals, and notification devices provide alerts without the worker needing to manually activate or manage each component.

Inventive Principle:
Principle #25Self-service

3Reliability

If the system provides real-time alerts through multiple notification devices, then safety monitoring is improved, but loss of time increases due to signal processing and alert generation delays

Engineering Contradiction:
Improvesafety monitoringVSAvoidsignal processing time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The detector continuously monitors for voltages on surfaces in real-time, with controllers and notification devices ready to immediately respond to detected signals. This continuous operation eliminates gaps in monitoring and reduces response time when hazards are detected.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The system provides immediate feedback through notification devices when voltages are detected. The controllers process detector signals and trigger alerts in real-time, creating a rapid feedback loop that warns workers of hazards as they are detected.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20240081457A1Voltage Detection Devices and Systems
Publication Date: 2024.03.14 MILWAUKEE ELECTRIC TOOL CORP
  • US20240081457A1 patent drawing
  • US20240081457A1 patent drawing
  • US20240081457A1 patent drawing

AI summary

Various embodiments of a voltage detection device and of related safety systems are provided. In various embodiments, the voltage detection device is configured to couple to safety headwear, such as via the one or more housing(s) of the voltage detection device coupling directly to the safety headwear or the voltage detection device coupling to an adaptor mounted to the hard hat.