Non-contact Voltage Detector Independent Flashlight Power Control

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Solution Overview

Problem

Existing non-contact voltage detectors with integrated flashlights suffer from rapid battery drain due to simultaneous operation of both components, leading to inaccurate readings and reduced functionality when automatic power shutoff systems inadvertently shut down the device during use.

Innovation Solution

A non-contact voltage detector with independently powered flashlight and voltage detection systems, controlled by a microprocessor that allows for separate power-down timers and prevents the voltage detector from shutting down while the flashlight is active, ensuring prolonged battery life and reliable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If both the flashlight and voltage detector are powered simultaneously and remain active until turned off, then the operator can rely on readings during use, but the battery drains quickly

Engineering Contradiction:
Improvereading reliabilityVSAvoidbattery drain
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the operational state of components based on detected conditions. The voltage detector automatically powers down after detecting no voltage for a predetermined time period, while the flashlight can be independently controlled and powered down separately, creating a dynamic power management system that adapts to actual usage needs

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The power management system is segmented into independent control circuits for the flashlight and voltage detector. Each component has its own power-down timer and control logic, allowing them to operate independently or together based on user needs, rather than being forced to operate as a single unified system

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If automatic power shutoff systems are used to prolong battery life, then battery life is extended, but the detector may shut off while the user believes it to be on, leading to inaccurate readings

Engineering Contradiction:
Improvebattery lifeVSAvoiddetection accuracy
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system incorporates feedback mechanisms where the microprocessor continuously monitors the operational state of both the flashlight and voltage detector. When voltage is detected by the tester, the power-down timer is reset, providing feedback that prevents shutdown during active detection, ensuring the system remains operational when needed

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system is designed with predetermined time periods and resettable power-down timers that are configured in advance. These timers automatically reset when voltage detection occurs, preventing premature shutdown before the user completes their inspection task

Inventive Principle:
Principle #10Preliminary action

3Illumination intensity

If a brighter and more powerful flashlight is used, then illumination quality is improved, but battery drain increases

Engineering Contradiction:
Improveflashlight brightnessVSAvoidbattery consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The flashlight operates with periodic on/off cycles controlled by an independent power-down timer. Instead of continuous operation that would drain the battery, the flashlight can be activated for specific periods to provide illumination when needed, then automatically powered down to conserve energy

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11029362B2Non-contact voltage detector
Publication Date: 2021.06.08 KLEIN TOOLS INC
  • US11029362B2 patent drawing
  • US11029362B2 patent drawing
  • US11029362B2 patent drawing

AI summary

A voltage detector includes a cylindrical hollow body housing including an open end and a tool end. An internal circuit assembly includes a voltage sensing loop, a flashlight, and a microprocessor. The internal circuit assembly is disposed inside the cylindrical hollow body housing. The voltage sensing loop is configured to detect voltage without contacting a detected voltage, and the microprocessor is configured to control power to the flashlight via a flashlight power button independently from power to the voltage sensing loop via a voltage detector button.