Voltage Protector System with Distributed Clamping and Dynamic Switching

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Solution Overview

Problem

Existing surge protection devices, such as Transient Voltage Surge Suppressors (TVSS), are ineffective against longer duration over-voltages and can cause damage or fires, as they are designed primarily for short duration transients like lightning strikes.

Innovation Solution

A voltage protector system that includes a processor circuit, switching elements, and voltage clamping devices, which utilize predefined voltage-time curves to manage and dissipate over-voltages, isolating the electrical load during prolonged over-voltage events to prevent damage and overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If TVSS devices are designed to handle short duration transients, then they provide effective protection for lightning strikes, but they provide no protection against longer duration over-voltage disturbances and can cause fires

Engineering Contradiction:
Improveprotection effectivenessVSAvoidduration range of protection
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic switching between two operational modes: a first mode for short duration transients using a first voltage clamping device, and a second mode for longer duration over-voltages using a second voltage clamping device. The controller dynamically selects which clamping device to activate based on the duration and characteristics of the detected voltage surge, allowing the system to adapt its protection strategy to different threat scenarios.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The protection system is segmented into two distinct functional paths: a first voltage clamping device optimized for short duration transients (lightning strikes) and a second voltage clamping device optimized for longer duration over-voltages. This segmentation allows each component to be specialized for its specific function, resolving the contradiction between handling brief high-power events versus sustained lower-power events.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a single voltage clamping device is used, then the device structure is simple, but it cannot effectively handle both short and long duration over-voltages

Engineering Contradiction:
Improvenumber of clamping devicesVSAvoidprotection coverage
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The controller serves multiple functions: it detects voltage surges, determines their duration characteristics, selects the appropriate clamping device, and manages the switching between operational modes. This multi-functionality allows the system to achieve comprehensive protection coverage without proportionally increasing overall system complexity, as the controller integrates multiple responsibilities into a single control unit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If TVSS devices operate continuously during over-voltages, then they provide constant protection, but they overheat and cause damage to equipment

Engineering Contradiction:
Improveprotection continuityVSAvoidclamping device temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The system employs periodic or pulsed clamping action rather than continuous operation. The controller monitors the duration of voltage surges and activates the appropriate clamping device only for the necessary duration to handle the transient event. This periodic activation allows the clamping devices to dissipate energy in controlled pulses rather than continuous operation, preventing overheating while maintaining protection effectiveness.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively protects electrical loads from both short and long duration over-voltages, preventing damage and fires by selectively isolating the load during sustained over-voltage conditions, thus extending the lifespan of surge protection components.

Implementation Method 1

voltage clamping devices, which utilize predefined voltage-time curves to manage and dissipate over-voltages

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Data Source

PatentUS9071048B2Voltage surge and overvoltage protection by distributed clamping device dissipation
Publication Date: 2015.06.30 I EWM ACQUISITION LLC
  • US9071048B2 patent drawing
  • US9071048B2 patent drawing
  • US9071048B2 patent drawing

AI summary

Disclosed are various embodiments of voltage protectors that include a first voltage clamping device configured to clamp a voltage of an input power applied to an electrical load, and a second voltage clamping device configured to clamp the voltage applied to the electrical load. A series inductance separates the first and second voltage clamping devices. Also, a switching element is employed to selectively establish a direct coupling of the input power to the electrical load, where a circuit is employed to control the operation of the switching element.