Integrated Voltage Regulation for Static IR Drop in 3D ICs

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Solution Overview

Problem

Static IR drop in metal wires of power grids within integrated circuits leads to unsatisfactory performance, exacerbated by decreasing feature sizes and increasing resistance, as well as the complexity of three-dimensional integrated circuits (3DICs).

Innovation Solution

An analog voltage regulator system that includes voltage sensors, a control circuit, current sensors, and a voltage scaler to detect and regulate output voltage based on feedback from integrated circuit modules, maintaining a constant output voltage despite variations in input voltage and load current, using a combination of analog and digital components to adjust the output voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If feature size is decreased to increase integration density, then productivity is improved, but resistance of metal wires increases causing static IR drop

Engineering Contradiction:
Improveintegration densityVSAvoidvoltage stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent implements local voltage regulation by placing voltage regulator circuits at multiple locations within the integrated circuit, including at least one voltage regulator in each bank of memory cells. This local quality approach ensures that each region receives stable voltage despite variations in other areas, directly addressing the static IR drop problem caused by reduced feature sizes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs feedback mechanisms where voltage detection circuits continuously monitor the output voltage of each voltage regulator and adjust the input voltage accordingly. The control logic circuit receives feedback signals from voltage detection circuits and dynamically adjusts the operation of voltage regulators to maintain stable output voltage, compensating for resistance variations due to scaling.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If three-dimensional integrated circuits are used to increase functionality, then adaptability is improved, but complexity of power grid increases causing increased resistance

Engineering Contradiction:
ImprovefunctionalityVSAvoidpower grid complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the power grid into multiple independent segments, with separate voltage regulator circuits serving different regions or banks of the 3DIC. Each segment operates independently with its own voltage detection and control circuits, reducing the overall complexity of the power grid while maintaining adaptability for various functional configurations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent addresses 3DIC power grid challenges by implementing voltage regulation in the vertical dimension, with voltage regulators distributed across multiple layers or stacks. This dimensional approach to power distribution reduces the complexity of lateral power routing while maintaining functionality across the three-dimensional structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240219943A1Semiconductor Device Including a Voltage Regulator and an Integrated Circuit Module
Publication Date: 2024.07.04 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20240219943A1 patent drawing
  • US20240219943A1 patent drawing
  • US20240219943A1 patent drawing

AI summary

A semiconductor device includes an analog voltage regulator and an integrated circuit module. The analog voltage regulator generates a regulated output voltage. The integrated circuit module generates an analog sense voltage based on the regulated output voltage and includes integrated circuit dies, a first sensor, second sensors, and a digital voltage offset controller (DVOC). The first sensor generates a digital reference voltage based on an analog reference voltage. The second voltage sensors detect voltages at predetermined locations on the integrated circuit dies. The DVOC generates a digital offset voltage substantially equal to the difference between the digital reference voltage and the voltage detected by a selected one of the second voltage sensors. The regulated output voltage is based on an unregulated input voltage, the analog sense voltage, and the digital offset voltage.