Voltage Regulator Feed-Forward Inrush Current Control

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Solution Overview

Problem

Conventional voltage regulators experience slow response times in current-limiting circuits, leading to inrush currents during short-circuit events, which can cause damage to low-power circuits and increase power dissipation in the pass transistor.

Innovation Solution

A feed-forward circuit is introduced, comprising a detection circuit and a control circuit that generates a control signal to pull down the voltage level of the control voltage when the output voltage decreases, forming a feed-forward loop to prevent inrush currents by responding faster than traditional current-limiting circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional current-limiting circuit is used, then the output current is limited to safe levels, but the response time is slow causing inrush current during short-circuit events

Engineering Contradiction:
Improveprotection against current damageVSAvoidresponse time
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The feed-forward circuit performs preliminary action by detecting the output voltage before the inrush current occurs and preemptively activating the control transistor to limit the current. The detection circuit monitors voltage changes and triggers the control mechanism in advance, preventing the harmful inrush current from developing rather than reacting after it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feed-forward control mechanism that uses output voltage information to anticipate and prevent inrush current. The detection circuit continuously monitors the output voltage, and when a voltage drop indicating a short-circuit condition is detected, the control circuit immediately responds by activating the control transistor to limit the output current, creating a rapid feedback loop that prevents damage.

Inventive Principle:
Principle #23Feedback

2Reliability

If the response time is increased to prevent inrush current, then damage protection is improved, but the device complexity increases

Engineering Contradiction:
Improveprotection against inrush current damageVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the detection function and control function into an integrated feed-forward circuit that works seamlessly with the existing current-limiting circuit. The detection circuit, control circuit, and control transistor are combined to form a unified control mechanism that adds minimal complexity while providing comprehensive protection against inrush current.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The control transistor serves as an intermediary element that bridges the detection circuit and the output current path. When the detection circuit identifies a short-circuit condition through voltage monitoring, it activates the control transistor, which then mediates the current flow to limit the output current to safe levels, providing protection without requiring complete circuit redesign.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10802521B2Voltage regulator with current-limiting and feed-forward circuit
Publication Date: 2020.10.13 NXP USA INC
  • US10802521B2 patent drawing
  • US10802521B2 patent drawing
  • US10802521B2 patent drawing

AI summary

A voltage regulation system has a voltage regulator, a current-limiting circuit, and a feed-forward circuit. The voltage regulator regulates an output voltage to a desired voltage level. The current-limiting circuit controls an output current of the voltage regulator to a desired current level. The feed-forward circuit, which has a fast response time, controls an inrush current in the output current caused by a decrease in an output voltage.