Voltage Regulator Over-Voltage Protection in Information Handling Systems

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Solution Overview

Problem

Voltage regulators in information handling systems can cause overheating and smoking due to excessive power dissipation in case of device failure, requiring manual power removal to prevent damage, but existing solutions do not effectively address this issue.

Innovation Solution

A system comprising a processor, battery, charger module, voltage regulator module, over voltage protection (OVP) module, and under voltage protection (UVP) module, where the OVP module detects excessive voltage and the UVP module detects insufficient charger voltage, triggering the charger module to switch to an off-power state, thereby preventing further power delivery to the voltage regulator and processor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If integrated power devices are used to achieve smaller footprints, then device integration is improved, but safety deteriorates due to excessive power dissipation causing overheating and smoking

Engineering Contradiction:
Improvedevice footprintVSAvoidoverheating and smoking
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary protective actions by establishing over-voltage protection circuits and thermal monitoring systems before failure occurs. The system proactively detects abnormal voltage conditions and thermal states, then preemptively activates protection mechanisms such as shutting down power delivery or triggering alarm systems, preventing the integrated device from reaching dangerous overheating states that would cause smoking or fire hazards

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces intermediary protective components between the integrated power device and surrounding elements. These include thermal barriers, heat sinks, over-voltage protection circuits, and current-limiting components that act as mediators to control and dissipate excess energy, preventing direct thermal and electrical stress from reaching critical levels that would cause overheating and smoking in the compact integrated structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If manual power removal is required to stop smoking, then user control is improved, but ease of operation deteriorates due to safety risks and inconvenience

Engineering Contradiction:
Improveuser controlVSAvoidsmoking and overheating
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent implements self-service protection mechanisms where the system automatically detects abnormal conditions such as over-voltage, over-current, or thermal runaway, and autonomously activates protection protocols without requiring user intervention. The system self-shuts down power delivery, triggers thermal management systems, and activates alarm notifications, enabling it to protect itself and surrounding components from overheating and smoking while maintaining ease of operation

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent establishes real-time feedback loops through thermal sensors, voltage monitors, and current detectors that continuously monitor system state and provide feedback to control circuits. When abnormal conditions are detected, the feedback mechanism triggers automatic protection responses such as reducing power delivery or shutting down the integrated device, preventing overheating and smoking before they occur while eliminating the need for manual power removal

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11334133B2Power management of voltage regulators in an information handling system
Publication Date: 2022.05.17 DELL PROD LP
  • US11334133B2 patent drawing
  • US11334133B2 patent drawing
  • US11334133B2 patent drawing

AI summary

An information handling system including a processor; a battery; a charger module a voltage regulator module connected between the charger module and the processor, the voltage regulator module configured to receive power from the charger module and provide a regulated voltage to the processor; a OVP module configured to determine that the regulated voltage output from the voltage regulator module is above a first threshold, and in response, provide a first signal to the charger module to indicating that the regulated voltage is above the first threshold; a UVP module configured to determine that the charger voltage output from the charger module is below a second threshold, and in response, provide a second signal to the charger module indicating that the charger voltage is below the second threshold, wherein the charger module, in response to receiving both the first signal and the second signal, changes to an off power state.