Voltage Regulator Soft-Start Circuit Inrush Current Control

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Solution Overview

Problem

Pulse width modulation (PWM) voltage regulators experience high inrush currents during startup, which can damage components and cause voltage drops, affecting connected circuits.

Innovation Solution

A voltage regulator circuit incorporating a soft start module, PWM module, and voltage regulator module, which includes a clock generating module, reference voltage generating module, current detecting module, and voltage division module, to manage the switching signals and feedback voltages, preventing simultaneous activation of high and low side switches and thus minimizing inrush currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the PWM voltage regulator starts and the output voltage rapidly changes, then the voltage regulation speed is improved, but high inrush current is generated which may damage components or cause voltage drops

Engineering Contradiction:
Improvevoltage regulation speedVSAvoidinrush current
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The soft-start module is activated before the main PWM switching begins. It pre-charges the output capacitor and gradually ramps up the voltage, preventing the sudden inrush current that would occur if full power switching started immediately. This preliminary action prepares the circuit for safe full-power operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The soft-start module acts as an intermediary between the input voltage source and the main PWM switching circuit. It controls the initial voltage buildup through a separate, controlled path using a soft-start switch and resistor, mediating the transition before full PWM operation engages, thereby isolating the harmful inrush current from the main circuit components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the output voltage rapidly changes during startup, then the voltage regulator responds faster to load changes, but connected circuits are affected by voltage drops and instability

Engineering Contradiction:
Improvevoltage regulation responseVSAvoidcircuit stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The soft-start module performs preliminary voltage establishment before main regulation begins. By pre-charging the output capacitor through controlled current, it ensures that when full PWM regulation starts, the voltage is already stable and close to the target level, preventing downstream circuits from experiencing voltage drops or instability during the startup transient.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9166468B2Voltage regulator circuit with soft-start function
Publication Date: 2015.10.20 ASMEDIA TECHNOLOGY INC
  • US9166468B2 patent drawing
  • US9166468B2 patent drawing
  • US9166468B2 patent drawing

AI summary

A voltage regulator circuit includes a soft start module, a pulse width modulation (PWM) module, and a voltage regulator module. The soft start module is used to receive a current feedback voltage corresponding to an input current, and compare the current feedback voltage with a comparison voltage, so as to output a switching signal. The PWM module is used to receive a clock signal and the switching signal, and determine a first PWM signal and a second PWM signal outputted by the PWM module is a high voltage level or a low voltage level according to the clock signal and the switching signal. The voltage regulator module is used to receive and adjust an output voltage corresponding to the first PWM signal and the second PWM signal.