Automatic Voltage Selector Circuit for Test Sets

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Solution Overview

Problem

Existing portable electrical test equipment requires manual identification and modification to accommodate different power sources, leading to potential operational failures and equipment damage due to incorrect identification.

Innovation Solution

An input adaptable electrical device with an automatic input voltage detection circuit and a transformer with multiple tap positions, allowing for automatic configuration based on detected voltage, ensuring safe and proper power supply from unknown sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If manual identification and modification is used to accommodate different power sources, then the device can adapt to various power sources, but the risk of operational failures and equipment damage increases due to incorrect identification

Engineering Contradiction:
Improveadaptability to different power sourcesVSAvoidrisk of operational failures and equipment damage
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system automatically detects the input voltage and configures the transformer taps without requiring user intervention. The automatic voltage detection circuit monitors the power source voltage and the control circuit automatically selects the appropriate transformer configuration, eliminating manual identification errors and enabling the device to serve itself in adapting to different power sources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system implements a feedback mechanism where the automatic voltage detection circuit continuously monitors the input voltage and provides this information to the control circuit. Based on this feedback, the control circuit automatically adjusts the transformer tap configuration to match the detected voltage level, ensuring reliable operation across different power sources.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If manual modification is required to receive the identified power source, then the device can be configured for specific voltages, but the complexity of operation increases and mistakes can occur

Engineering Contradiction:
Improveconfiguration for specific voltagesVSAvoidease of configuration
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The system automatically detects the input voltage and configures the transformer taps without requiring user intervention. The automatic voltage detection circuit monitors the power source voltage and the control circuit automatically selects the appropriate transformer configuration, eliminating manual identification errors and enabling the device to serve itself in adapting to different power sources.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system performs voltage detection and transformer configuration in advance before power is supplied to the main transformer. The circuit breaker remains open during the detection phase, and only after the correct transformer taps are selected does the system close the circuit breaker to supply power, ensuring the configuration is prepared beforehand to prevent damage.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If the circuit breaker remains closed to supply power, then the device operates continuously, but the risk of damage from incorrect voltage configuration increases

Engineering Contradiction:
Improvecontinuous operationVSAvoidrisk of damage from incorrect voltage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system performs voltage detection and transformer configuration in advance before power is supplied to the main transformer. The circuit breaker remains open during the detection phase, and only after the correct transformer taps are selected does the system close the circuit breaker to supply power, ensuring the configuration is prepared beforehand to prevent damage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system takes preliminary protective action by keeping the circuit breaker open during the voltage detection and configuration phase. This prevents power from being supplied to an incorrectly configured transformer, and only after proper configuration is confirmed does the system allow power flow, thereby preventing potential damage in advance.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables automatic adaptation to various power sources, preventing operational failures and equipment damage by accurately identifying and configuring the transformer to match the connected power source, ensuring reliable operation.

Implementation Method 1

An automatic input voltage detection circuit monitors the input voltage provided by the unidentified power source and identifies the power source based on the monitored voltage

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Implementation Method 2

The transformer includes a primary winding and a secondary winding. The primary winding of the transformer is connected through the circuit breaker to the input

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8451639B2Automatic voltage selector control circuit for test sets with tap selectable line input transformers
Publication Date: 2013.05.28 ELECTRICAL RELIABILITY SERVICES
  • US8451639B2 patent drawing
  • US8451639B2 patent drawing
  • US8451639B2 patent drawing

AI summary

An input adaptable electrical test set provides for the automatic detection of the power source connected to the test set, as well as automatic configuration of the test set to accommodate the identified power source. Prior to identification of the power source, a circuit breaker isolates a main transformer associated with the test set from receiving power from the power source. The main transformer includes a primary winding and a secondary winding, the primary winding having first, second and third tap positions that allows the transformer to be configured in one of two states depending on the power source connected to the test set. An automatic input voltage detection circuit monitors the input voltage provided by the unidentified power source and identifies the power source based on the monitored voltage. Based on the identification of the power source, the automatic input voltage detection circuit selects the configuration of the main transformer and the circuit breaker is closed to allow power from the power source to be supplied to the main transformer.