Compact Voltage Transformer Enclosure with Segmented Packaging Spaces

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Solution Overview

Problem

Existing voltage transformer enclosures are complex, occupy large installation space, and have high machining costs, failing to provide a structurally compact solution for high-voltage power systems.

Innovation Solution

A compact enclosure design for voltage transformers with packaging spaces arranged in a straight line, featuring shell reinforcing ribs and a cover plate with reinforcing ribs, allowing for reduced size and enhanced mechanical strength and explosion prevention, while utilizing insulating gas for electrical insulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a typical enclosure structure is used for voltage transformer, then the structural strength and explosion prevention requirements are met, but the installation space occupied is very large and the machining cost is high

Engineering Contradiction:
Improvestructural strengthVSAvoidinstallation space
Core Design Contradiction:
StrengthVSVolume of stationary object

Solution Approach 1:

The enclosure shell is divided into multiple packaging spaces with closed ends and sealed ends, allowing modular arrangement of voltage transformer bodies. This segmentation enables compact positioning of components while maintaining overall structural integrity and explosion prevention capabilities through the reinforced rib design in each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple packaging spaces are arranged in a nested or adjacent configuration within the enclosure shell, with every two adjacent packaging spaces in communication. This nesting approach allows multiple voltage transformer bodies to be accommodated in a compact arrangement, reducing the total installation space while maintaining individual space requirements for each component.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Strength

If a typical enclosure structure is used for voltage transformer, then the structural strength and explosion prevention requirements are met, but the machining cost for the entire shell is high

Engineering Contradiction:
Improvestructural strengthVSAvoidmachining cost
Core Design Contradiction:
StrengthVSEase of manufacture

Solution Approach 1:

The shell is segmented into multiple packaging spaces with standardized closed ends and sealed ends, reducing machining complexity compared to a monolithic structure. Each segment can be manufactured independently with reinforced ribs for strength, lowering overall machining costs while maintaining explosion prevention requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Reinforced ribs are strategically positioned at specific locations (closed ends and sealed ends of packaging spaces) where structural strength is most needed for explosion prevention. This localized reinforcement approach reduces material usage and machining complexity compared to uniformly thick-walled enclosures, lowering manufacturing costs while maintaining safety requirements.

Inventive Principle:
Principle #3Local quality

3Volume of stationary object

If packaging spaces are arranged in adjacent configuration with communication between them, then the size along arrangement direction is reduced, but the structural complexity increases

Engineering Contradiction:
Improveenclosure sizeVSAvoidstructural complexity
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The enclosure is divided into standardized packaging spaces with uniform closed ends and sealed ends, creating a modular structure that reduces overall size when arranged adjacently. The segmentation into repeating units simplifies design and manufacturing despite the complex spatial arrangement, as each module follows the same structural pattern.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Adjacent packaging spaces are merged into a single enclosure shell with internal communication pathways, eliminating the need for separate enclosures for each voltage transformer body. This merging reduces the total external dimensions while the internal segmentation maintains organizational structure, balancing compactness with manageable complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design results in a compact, space-efficient voltage transformer enclosure with improved mechanical strength and anti-explosion capabilities, reducing installation space and machining costs while maintaining effective electrical insulation.

Implementation Method 1

The voltage transformer is electrically insulated by an SF6 gas in the enclosure

Methodology Applied
Scientific EffectElectrical insulation by SF6 gas: Dielectric

Data Source

PatentUS10304609B2Enclosure for voltage transformer and corresponding voltage transformer
Publication Date: 2019.05.28 HSP HOCHSPANNUNGSGERTE GMBH
  • US10304609B2 patent drawing
  • US10304609B2 patent drawing
  • US10304609B2 patent drawing

AI summary

An embodiment of the present invention relates to an enclosure for a voltage transformer, including a shell. The shell is provided with a plurality of packaging spaces for packaging bodies of the voltage transformer. Each of the packaging spaces is provided with a closed end and a sealed end, and every two adjacent packaging spaces are in communication with each other. In the enclosure for a voltage transformer of an embodiment of the present invention, the size of the enclosure for a voltage transformer along an arrangement direction is reduced, as a result of which, the entire enclosure for a voltage transformer has a compact structure and a small occupied space. An embodiment of the present invention further relates to a voltage transformer including the above-mentioned enclosure for a voltage transformer.