Volume-Excluding Polymer Layer for Silicone Hydrogel Lens Mucin Control

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Solution Overview

Problem

Silicone hydrogel contact lenses suffer from mucin ball formation due to the shearing force between the eyelid and the lens material, leading to comfort issues and long-term effects that are not fully understood, and existing solutions do not adequately address the wettability and oxygen permeability of these lenses.

Innovation Solution

A composition comprising a hydrated polymer with volume-excluding polymers, specifically hydratable polyanions that form a layer on the lens surface, acting as an osmotic driver to maintain water balance and prevent dehydration, thereby improving comfort and reducing mucin ball formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If silicone materials are used to increase oxygen permeability, then oxygen transmission to the eye is improved, but wettability deteriorates and mucin ball formation occurs

Engineering Contradiction:
Improveoxygen permeabilityVSAvoidmucin ball formation
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent combines silicone materials with volume-excluding polymers (such as polyacrylic acid, polyacrylamide, or polyvinyl alcohol) to create a composite contact lens material. This composite structure allows the silicone component to provide high oxygen permeability while the volume-excluding polymer component provides hydrophilicity and prevents mucin ball formation by excluding mucin from the lens surface.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The volume-excluding polymer acts as an intermediary layer on the silicone hydrogel surface. This intermediary layer mediates between the hydrophobic silicone material and the aqueous tear film, providing a hydrophilic interface that prevents mucin adhesion while allowing the underlying silicone to maintain its oxygen permeability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If silicone hydrogel material is used, then oxygen transmission is improved, but surface wettability deteriorates

Engineering Contradiction:
Improveoxygen transmissionVSAvoidsurface wettability
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The contact lens is constructed as a composite material where silicone hydrogel provides the oxygen permeability and a separate volume-excluding polymer layer provides the hydrophilic surface properties. This composite approach allows both high oxygen transmission and good surface wettability to coexist.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The volume-excluding polymer is applied specifically to the surface regions of the contact lens that require wettability, while the bulk silicone hydrogel material maintains its oxygen permeability properties. This local application of different properties allows optimization of each function in its appropriate location.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The volume-excluding polymers enhance the wettability and oxygen permeability of silicone hydrogel contact lenses, reducing mucin ball formation and improving the overall comfort and wearability of the lenses.

Implementation Method 1

acting as an osmotic driver to maintain water balance and prevent dehydration

Methodology Applied
Scientific EffectOsmosis: Osmosis

Implementation Method 2

hydratable polyanions that form a layer on the lens surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS8883874B2Polymeric compositions comprising at least one volume excluding polymer
Publication Date: 2014.11.11 JOHNSON & JOHNSON VISION CARE INC
  • US8883874B2 patent drawing
  • US8883874B2 patent drawing
  • US8883874B2 patent drawing

AI summary

The present invention relates to compositions comprising a polymeric substrate comprising at least one volume excluding polymer. In one embodiment, the present invention provides polymeric articles that are capable of acting as osmotic drivers. The articles are capable of maintaining a desired water balance by moving water in or out of a substrate to maintain cation concentration equilibrium between the substrate and its environment.