Object Recognition System Volumetric Tracking Without Identifiers

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Solution Overview

Problem

Conventional object recognition systems struggle to accurately count and track items, especially produce, without affixed identifiers due to challenges like size, shape, and difficulty in reading small labels, leading to inefficient inventory management in retail environments.

Innovation Solution

An object recognition system utilizing a camera with range imaging techniques to calculate volumetric measurements of items within a region of interest, correlating changes in volume with item quantities, allowing for tracking without reliance on barcodes or other identifiers, employing methods like time-of-flight, stereo triangulation, or interferometry for depth data acquisition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If identifiers (barcodes, RFID tags, stickers) are affixed to items for tracking, then item identification and inventory tracking capability is improved, but manufacturing cost and time increase due to the expense and complexity of affixing identifiers to each individual item

Engineering Contradiction:
Improveitem identification capabilityVSAvoididentifier affixing process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent extracts the identification function from physical identifiers affixed to items and relocates it to the imaging system itself. Instead of requiring barcodes or RFID tags on each item, the system uses the camera and processor to automatically detect, identify, and track items through their natural visual characteristics, eliminating the need for separate identifier components and their affixing processes

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Items are tracked using their own inherent visual properties without requiring external identifiers. The system allows items to 'identify themselves' through their appearance, shape, size, and other visual characteristics that are naturally present, eliminating the need for manual or automated affixing of barcodes, stickers, or RFID tags

Inventive Principle:
Principle #25Self-service

2Area of stationary object

If identifiers are made small to be less obtrusive, then aesthetic appearance and space requirements are improved, but readability and detection accuracy deteriorate with current scanning equipment

Engineering Contradiction:
Improveidentifier sizeVSAvoididentifier readability
Core Design Contradiction:
Area of stationary objectVSMeasurement precision

Solution Approach 1:

The patent replaces traditional mechanical/optical barcode scanning systems with a comprehensive image processing system. Instead of using dedicated barcode scanners that struggle with small or damaged codes, the system uses a camera to capture full-color images and a processor to analyze visual characteristics, enabling accurate identification without relying on small, readable barcodes

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If conventional scanning equipment is used to read identifiers, then existing infrastructure is maintained, but counting and tracking precision deteriorates for produce and similar items

Engineering Contradiction:
Improvescanning system infrastructureVSAvoiditem counting accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent transforms a simple imaging system into a multi-functional tool that performs both identification and precise counting/tracking. The camera and processor combination not only identifies items through visual characteristics but also accurately counts individual items in groups, tracks their movement, and monitors inventory levels, replacing multiple specialized devices with a single universal system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and efficient counting and tracking of items by correlating volume changes with item quantities, improving inventory management in retail settings without the need for affixed identifiers, enhancing accuracy and reducing costs associated with label application.

Implementation Method 1

employing methods like time-of-flight, stereo triangulation, or interferometry for depth data acquisition

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 2

employing methods like time-of-flight, stereo triangulation, or interferometry for depth data acquisition

Methodology Applied
Scientific EffectStereo triangulation: Parallax

Implementation Method 3

employing methods like time-of-flight, stereo triangulation, or interferometry for depth data acquisition

Methodology Applied
Scientific EffectInterferometry: Interference

Data Source

PatentUS10630959B2System and method for object counting and tracking
Publication Date: 2020.04.21 DATALOGIC USA INC
  • US10630959B2 patent drawing
  • US10630959B2 patent drawing
  • US10630959B2 patent drawing

AI summary

Disclosed systems and methods for detecting and tracking a quantity of items in a particular location by optical means. The system includes an imager having a field of view directed over a region of interest where the items to be tracked are located, the imager being operable to acquire images of the items. The system further includes a controller in operative communication with the imager, where the controller acquires depth data from the images and determines volume measurements based on the depth data. Based on the determined volume measurements, the system is capable of counting and tracking the items present in the region of interest using optical means to avoid relying on barcodes or other identifier information affixed to the items.