Vortex Mixing Cartridge Structure for Uniform Faucet Water Temperature

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Solution Overview

Problem

Existing mixing cartridges for sanitary faucets face challenges in effectively mixing cold and hot water due to short distances, leading to temperature deviations at the expansion element, which hampers optimal regulation of mixed-water temperature.

Innovation Solution

A mixing cartridge with a vortex element featuring outer and inner wedge-shaped vortex bodies that swirl the water, enhancing mixing and temperature regulation by creating a more thorough mixing of hot and cold water streams before reaching the regulating element.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the distance between cold water inlet and hot water inlet to the expansion element is kept short, then the mixing cartridge structure is compact, but the cold water and hot water are not well mixed and temperature deviation occurs at the expansion element

Engineering Contradiction:
Improvemixing cartridge sizeVSAvoidtemperature uniformity
Core Design Contradiction:
Volume of moving objectVSTemperature

Solution Approach 1:

The patent employs curved flow paths and rounded mixing chamber geometry to enhance turbulence and mixing efficiency. The mixing chamber features a curved bottom surface and angled side surfaces that guide water flow in circular patterns, increasing the mixing path length without expanding the overall cartridge volume, thereby improving temperature uniformity while maintaining compact dimensions.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The patent introduces a vertical dimension to the mixing process by creating multi-level flow paths within the mixing chamber. Water flows through different elevation levels with angled surfaces and curved transitions, effectively increasing the mixing path length in three-dimensional space rather than merely extending the horizontal distance, thus achieving better mixing in a compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If the mixing chamber volume is increased to improve mixing, then the mixing effectiveness is enhanced, but the device complexity and size increase

Engineering Contradiction:
Improvemixing effectivenessVSAvoidmixing cartridge structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The mixing chamber is segmented into distinct functional zones: an inlet region where cold and hot water streams separate, a central mixing zone with curved surfaces that induce turbulence, and an outlet region where mixed water is collected. This segmentation allows each zone to perform its specific function efficiently, achieving thorough mixing without requiring excessive chamber volume or complex internal structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mixing chamber geometry serves multiple functions simultaneously: the curved bottom surface and angled sides create turbulence for mixing, guide flow direction toward the outlet, and maintain structural compactness. This multi-functionality eliminates the need for separate mixing elements or additional components, achieving effective mixing while minimizing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The swirling action ensures a more uniform mixed-water temperature, improving the regulating behavior of the mixing cartridge by ensuring the mean temperature at the regulating element matches the desired mixed-water temperature.

Implementation Method 1

a vortex element for at least partially swirling the hot water and the cold water in the mixing chamber

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Data Source

PatentUS11796072B2Mixing cartridge with wedge-shaped vertebral bodies
Publication Date: 2023.10.24 GROHE AG
  • US11796072B2 patent drawing
  • US11796072B2 patent drawing

AI summary

A mixing cartridge (1) for a sanitary faucet, comprising at least:a mixing chamber (2) having at least one hot-water inlet (3) for hot water and at least one cold-water inlet (4) for cold water, anda vortex element (5) for at least partially swirling the hot water and the cold water in the mixing chamber (2), wherein the vortex element (5) comprises a plurality of outer wedge-shaped vortex bodies (6) and a plurality of inner wedge-shaped vortex bodies (7).