Fluid Processing Device Using Vortex Cavitation for Plasma Water

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Solution Overview

Problem

Existing methods for generating plasma activated water require high voltage and external power sources, leading to inefficient production and high maintenance costs, and methods that generate plasma on the surface of water produce small amounts of ionized water due to current flow limitations.

Innovation Solution

A fluid processing device that generates plasma in a flowing fluid through frictional charging without an external power source or electrode, utilizing a guide assembly and screw to create a vortex and collapse bubbles, resulting in high-temperature and high-pressure plasma generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrodes are placed in water to generate plasma through high voltage discharge, then plasma can be generated to ionize water, but the production efficiency is low and maintenance costs are high due to difficulty in stably maintaining gas in water

Engineering Contradiction:
Improvestability of plasma generationVSAvoidproduction efficiency of plasma activated water
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention extracts and eliminates the electrode component from the plasma generation system. Instead of using electrodes to generate plasma in water, the patent uses a nozzle to generate plasma in air and then allows the plasma to contact the water surface, thereby solving the problems of electrode corrosion, gas dissolution difficulty, and low production efficiency.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention introduces air as an intermediary medium. Plasma is generated in air through the nozzle and then this plasma contacts the water surface to transfer active species. This intermediary approach avoids the direct electrode-water contact problems while maintaining effective plasma activation of water.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If plasma is generated on the surface of water rather than in water, then the setup is simpler, but very small amounts of ionized activated water are produced because current flows along the surface

Engineering Contradiction:
Improvesimplicity of plasma generation setupVSAvoidamount of ionized activated water produced
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The invention changes the plasma generation from a two-dimensional surface phenomenon to a three-dimensional volumetric process. By generating plasma in air through a nozzle and allowing it to contact the water surface, the plasma can penetrate and ionize water more effectively, increasing the quantity of activated water produced while maintaining setup simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If high voltage is used to generate plasma in water through electrodes, then plasma activation can be achieved, but high costs are incurred for production facility setup and maintenance

Engineering Contradiction:
Improveeffectiveness of fluid ionizationVSAvoidcost of production facility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention replaces expensive, durable electrodes with a simpler, potentially disposable or easily replaceable nozzle system. The nozzle generates plasma through aerodynamic processes rather than electrical discharge, eliminating the need for costly electrode materials and their associated maintenance infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention substitutes the electrical discharge mechanism (electrodes with high voltage) with a mechanical/aerodynamic mechanism (nozzle generating plasma through gas flow). This substitution reduces dependency on complex electrical infrastructure and high-voltage equipment, thereby reducing facility setup and maintenance costs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device efficiently ionizes and decomposes fluids by generating a large number of fine bubbles with high negative charge density, allowing for mass production of plasma activated water with reduced energy input and costs.

Implementation Method 1

a screw accommodated in the external body to be positioned upstream of the guide assembly based on the flow direction of the fluid to generate a vortex of the fluid

Methodology Applied
Scientific EffectVortex: Vortex Ring

Implementation Method 2

a guide assembly accommodated in the external body to provide a first flow path having a shape in which a diameter is reduced in at least a portion thereof along a flow direction of a fluid and a second flow path having a shape in which a diameter expands in at least a portion thereof to collapse bubbles included in the fluid

Methodology Applied
Scientific EffectCavitation: Cavitation

Implementation Method 3

generates plasma in a flowing fluid by frictionally charging the flowing fluid without an external power source or electrode

Methodology Applied
Scientific EffectFriction charging: Triboelectric Effect

Data Source

PatentEP4615167A1Fluid processing device
Publication Date: 2025.09.10 K FUSION TECH INC
  • EP4615167A1 patent drawingFigure 1
  • EP4615167A1 patent drawingFigure 2
  • EP4615167A1 patent drawingFigure 3

AI summary

The present disclosure relates to a fluid processing device capable of processing a fluid by generating plasma in a flowing fluid. A fluid processing device according to one embodiment of the present invention includes: a hollow external body; a guide assembly accommodated in the external body to provide a first flow path having a shape in which a diameter is reduced in at least a portion thereof along a flow direction of a fluid and a second flow path having a shape in which a diameter expands in at least a portion thereof to collapse bubbles included in the fluid having passed through the first flow path; and a screw accommodated in the external body to be positioned upstream of the guide assembly based on the flow direction of the fluid to generate a vortex of the fluid, wherein an inner surface of the external body includes an expansion portion whose diameter gradually expands in a direction away from a far end of the guide assembly.