Vortex-Generating Duct Arrangement for Low-Wake Rotor Flow

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Solution Overview

Problem

Existing aircraft and watercraft designs face challenges in reducing the wake and noise generated by fluid interactions, which affect efficiency, thrust production, and environmental impact.

Innovation Solution

A duct arrangement comprising a duct section, a rotor, and a vortex generator surface is introduced. The vortex generator surface, which can be located on the rotor blades, stator blades, or upstream of the rotor, induces vortices in the fluid flow, reducing wake turbulence and noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional duct arrangements are used, then the structure is simple, but wake turbulence and noise are excessive

Engineering Contradiction:
Improvewake turbulence and noiseVSAvoidduct arrangement complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The duct arrangement is segmented into multiple functional zones: a duct section with vortex generator surfaces, a rotor section with blades, and optionally stator sections. Each segment performs a specific function in controlling fluid flow, reducing wake turbulence, and minimizing noise while maintaining overall system effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Vortex generator surfaces are introduced as intermediary elements within the duct arrangement. These surfaces generate controlled vortices that act as mediators to reduce wake turbulence and noise by modifying the fluid flow characteristics between the rotor and the surrounding environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If vortex generator surfaces are added to reduce wake and noise, then harmful factors are reduced, but device complexity increases

Engineering Contradiction:
Improveunderwater radiated noiseVSAvoidduct arrangement structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The vortex generator surfaces are merged with existing duct and rotor blade structures. The vortex generators are integrated into the duct section and/or rotor blade leading edges, combining noise reduction functionality with the existing propulsion structure rather than adding completely separate components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The duct arrangement with vortex generator surfaces serves multiple functions simultaneously: it guides fluid flow through the rotor, generates controlled vortices to reduce wake turbulence, and minimizes underwater radiated noise. This multi-functionality reduces the need for separate dedicated noise reduction devices.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If vortex generator surfaces are positioned on rotor blades, then thrust production is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improvethrust productionVSAvoidrotor blade manufacturing
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

Vortex generator surfaces are applied locally to specific regions of the rotor blades, particularly at the leading edges, rather than covering entire blade surfaces. This localized application enhances thrust production in critical flow regions while minimizing the overall manufacturing complexity and material requirements.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of the duct arrangement with a vortex generator surface enhances thrust production, reduces cavitation, and decreases underwater radiated noise, leading to a more efficient propulsion system and improved environmental performance.

Implementation Method 1

a vortex generator surface housed in the duct section, the vortex generator surface arranged to induce vortices in the fluid flow through the duct section

Methodology Applied
Scientific EffectVortex generation: Vortex Generator

Data Source

PatentUS12281664B2Duct arrangement and method
Publication Date: 2025.04.22 BAE SYSTEMS PLC
  • US12281664B2 patent drawing
  • US12281664B2 patent drawing
  • US12281664B2 patent drawing

AI summary

According to the present disclosure there is provided a duct arrangement for influencing fluid flow, the duct arrangement comprising: a duct section arranged to receive a fluid flow therethrough, the duct section defining a first direction through the duct section from a fluid inlet end to a fluid outlet end; a rotor housed in the duct section, the rotor comprising one or more rotor blades; and a vortex generator surface housed in the duct section, the vortex generator surface arranged to induce vortices in the fluid flow through the duct section.