Vortex Electric Field Purifier Plate Layout for Arc Prevention

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Solution Overview

Problem

Existing tunnel and fume electrostatic purifiers in the market suffer from high-voltage power supply failures due to ignition or arcing, leading to reduced air purification efficiency and safety issues when one ion box fails, affecting the entire system.

Innovation Solution

A vortex electric field purification device with a specific arrangement of high-voltage and low-voltage polar plates, forming a vortex electric field, and a method to determine optimal distances and voltages to prevent arcing and ensure safety, allowing multiple devices to operate independently.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple ion boxes are connected in series with the same high-voltage power supply, then the system structure is simplified and space is saved, but the reliability decreases because failure of one ion box causes the entire system to stop working

Engineering Contradiction:
Improvesystem structureVSAvoidsystem reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent divides the purification system into multiple independent purification units, each with its own high-voltage power supply. This segmentation allows each unit to operate independently, so that failure of one unit does not affect the others, thereby improving system reliability while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

2Productivity

If the distance between high-voltage polar plates and low-voltage polar plates is reduced to increase ionization efficiency, then the purification efficiency is improved, but the risk of high-voltage ignition and arcing increases

Engineering Contradiction:
Improvepurification efficiencyVSAvoidhigh-voltage ignition and arcing
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a shielding plate with local grounding between the high-voltage and low-voltage polar plates. This creates a localized electric field distribution where the shielding plate provides electrostatic shielding in critical areas, allowing the plates to be positioned closer together for improved purification efficiency while preventing harmful ignition and arcing through localized field control.

Inventive Principle:
Principle #3Local quality

3Reliability

If the distance between polar plates is increased to prevent arcing, then the safety is improved, but the purification efficiency decreases due to reduced ionization strength

Engineering Contradiction:
ImprovesafetyVSAvoidpurification efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent introduces a shielding plate as an intermediary element between the high-voltage and low-voltage polar plates. This shielding plate, connected to ground or low voltage, acts as a mediator that allows the polar plates to be positioned closer together for improved purification efficiency while preventing harmful electrical discharges, thus maintaining safety without sacrificing productivity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device maintains high reliability and safety, ensuring all units function independently, avoiding system-wide failures and maintaining efficiency, with improved purification efficiency and extended maintenance cycles.

Implementation Method 1

an ionization electric field is formed between the high-voltage polar plates and the low-voltage polar plates of the ionization area

Methodology Applied
Scientific EffectIonization electric field: Electric Field

Implementation Method 2

the tunnel electrostatic purifier uses an electrostatic field to enable charged particles to move directionally under the action of an electric field force and be collected or adsorbed on a polar plate

Methodology Applied
Scientific EffectElectrostatic action: Electrostatics

Implementation Method 3

the high-voltage polar plates of the dust collection area are activated by the ionization electric field to generate a vortex electric field

Methodology Applied
Scientific EffectVortex electric field: Electric Field

Data Source

PatentUS20250289005A1Vortex electric field purification device and design method therefor
Publication Date: 2025.09.18 AIRQUALITY TECH (SHANGHAI) CO LTD
  • US20250289005A1 patent drawing
  • US20250289005A1 patent drawing

AI summary

The present invention relates to a vortex electric field purification device and a design method therefor, belonging to the technical field of air purification. The vortex electric field purification device includes a frame, where a dust collection area and an ionization area are arranged inside the frame in parallel, both the dust collection area and the ionization area include a plurality of polar plates parallel to each other and arranged at intervals, the first direction is parallel to a direction from an air inlet side of the purification device to a leeward side of the purification device, and the second direction is perpendicular to the first direction. The vortex electric field purification device can avoid the phenomenon of ignition or arcing of the ionization area and the dust collection area, has high reliability, and is economical and durable.