Vortex Flow Cooling for Battery Assemblies

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Solution Overview

Problem

Existing battery assemblies face inefficiencies in cooling due to the extended temperature boundary layer when cooling air flows along the lateral surface in the stacking direction, leading to reduced cooling efficiency and increased size.

Innovation Solution

A temperature adjusting structure for electric power storage devices that includes a circulation path on the lateral surface with a vortex flow generation section, guiding air in a longitudinal direction to reduce the contact length and suppress the temperature boundary layer, allowing efficient temperature adjustment without space between stacked elements, thus downsizing the device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If cooling air flows uniformly along the lateral surface of the battery assembly in the stacking direction, then the cooling air contacts the battery assembly, but the cooling efficiency is degraded due to extended temperature boundary layer

Engineering Contradiction:
Improvecooling efficiencyVSAvoidcontact length
Core Design Contradiction:
TemperatureVSLength of stationary object

Solution Approach 1:

The invention introduces a vortex flow generation section that creates rotational airflow patterns instead of uniform linear flow. The curved streamlines and rotational motion reduce the temperature boundary layer thickness by enhancing mixing between the cooling air and the boundary layer, thereby improving cooling efficiency without extending the contact length in the stacking direction.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention changes the flow parameters of the cooling air by generating vortex flow with specific rotational characteristics. The vortex flow generation section creates controlled turbulence and rotational motion, changing the flow regime from laminar uniform flow to turbulent rotational flow, which enhances heat transfer coefficients and reduces boundary layer effects.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If spacers are arranged between batteries to form cooling air spaces, then cooling air can flow through the battery assembly, but the battery assembly size is enlarged

Engineering Contradiction:
Improvecooling efficiencyVSAvoidbattery assembly volume
Core Design Contradiction:
TemperatureVSVolume of stationary object

Solution Approach 1:

The invention extracts the spacer components from the battery assembly structure and replaces them with a vortex flow generation section integrated into the cooling air supply system. This allows cooling air to be injected directly between batteries without requiring physical spacers to maintain flow paths, thereby reducing the overall assembly volume while maintaining effective cooling.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention uses pneumatic injection of cooling air through the vortex flow generation section to create effective cooling channels between batteries. The pressurized cooling air is injected directly into the inter-battery spaces, using fluid dynamics rather than mechanical spacers to establish cooling flow paths, thus reducing structural volume.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vortex flow structure enhances cooling efficiency by reducing the contact length and temperature boundary layer, enabling effective temperature adjustment of electric power storage elements while maintaining a compact device size.

Implementation Method 1

The vortex flow generation section is configured to generate a vortex flow of the air that flows into the circulation path, the vortex flow swirling with the longitudinal direction being a rotational axis

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Implementation Method 2

The circulation path is configured to guide the temperature adjusting air in the longitudinal direction, and the air exchanges heat with the case

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10199700B2Temperature adjusting structure and temperature adjusting method for electric power storage device
Publication Date: 2019.02.05 TOYOTA JIDOSHA KK
  • US10199700B2 patent drawing
  • US10199700B2 patent drawing
  • US10199700B2 patent drawing

AI summary

In a temperature adjusting structure for an electric power storage device as well as in a temperature adjusting method for an electric power storage device, a temperature adjusting air that exchanges heat with a case in which an electric power generation element is housed is guided in a longitudinal direction of a circulation path. Then, a vortex flow that swirls with the longitudinal direction being a rotational axis is generated in the air that flows through the circulation path, and the vortex flow is brought into contact with a lateral surface of the case.