Vortex Flow Meter Noise Reduction via Oscillating Buff Body

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Solution Overview

Problem

Vortex shedding flow meters face challenges in reducing noise interference, which affects the accuracy of flow rate measurements, as the shedding frequency can be buried in process noise.

Innovation Solution

A vortex flow meter design that includes an actuable buff body oscillated by a linkage or piezoelectric material, with a sensor and controller to detect and adjust vortex shedding frequency and amplitude, enhancing the signal-to-noise ratio by differentiating vortex shedding from background noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the buff body is kept stationary to maintain simple structure, then the device complexity is reduced, but the vortex shedding frequency becomes buried in process noise, reducing measurement precision

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The buff body is transformed from a stationary component to a dynamically oscillating one. The controller activates the buff body to oscillate at a predetermined frequency, creating a distinctive vortex shedding pattern that can be differentiated from process noise. This dynamic behavior enables the sensor to distinguish vortex signals from background noise, thereby improving measurement precision without significantly complicating the overall device structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The buff body is made to oscillate periodically at a predetermined frequency. This periodic motion generates a characteristic vortex shedding frequency that serves as a identifiable signal. The sensor detects this periodic vortex pattern, allowing the controller to differentiate it from random process noise and accurately determine fluid flow velocity, thus resolving the measurement precision issue.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If the buff body oscillation amplitude is increased to improve signal detection, then the signal-to-noise ratio is improved, but the device complexity and control requirements increase

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system changes the oscillation parameters (amplitude and frequency) of the buff body to optimize signal detection. By adjusting these parameters, the vortex shedding signal amplitude is increased relative to process noise, improving the signal-to-noise ratio. The controller manages these parameter changes to achieve reliable measurement without requiring overly complex device modifications.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanical oscillation of the buff body increases the amplitude of measured vortices above process noise, significantly improving the signal-to-noise ratio and ensuring accurate flow rate measurements.

Implementation Method 1

The actuator includes an electric motor or a piezoelectric material

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

Vortex shedding flow meters use the phenomenon known as Von Karman vortices, which are alternating vortices that form behind a fixed buff body

Methodology Applied
Scientific EffectVon Karman vortices: Kármán Vortex Street

Implementation Method 3

The sensor includes an acoustic sensor

Methodology Applied
Scientific EffectAcoustic detection: Acoustics

Data Source

PatentUS11460330B2Reducing noise in a vortex flow meter
Publication Date: 2022.10.04 SAUDI ARABIAN OIL CO
  • US11460330B2 patent drawing
  • US11460330B2 patent drawing
  • US11460330B2 patent drawing

AI summary

A vortex flow meter is within a flow conduit. The vortex flow meter includes a housing defining a flow passage substantially in-line with the flow conduit. An actuable buff body is within the flow passage. A sensor is downstream of the actuable buff body and is attached to the housing. The sensor is configured to detect vortex shedding. A controller is configured to send a drive signal to an oscillator to oscillate the buff body. The controller is configured to receive a vortex stream from the sensor. The vortex stream is indicative of vortexes shed by the buff body within a fluid. The controller is configured to determine a flow velocity responsive to the received vortex stream.