Vortex Flowmeter Sealing via Annular Projections

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Solution Overview

Problem

Vortex flowmeters using ultrasonic welding for sealing between the detector and conduit face variability in weld quality, leading to unstable sealing, increased manufacturing and maintenance costs, and difficulty in replacing detectors without replacing the entire device.

Innovation Solution

A vortex flowmeter design featuring a body with an accommodating hole and annular projections on the detector or hole surfaces to form a seal, eliminating the need for o-rings and reducing part count, allowing for stable and cost-effective sealing and easy detector replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If ultrasonic welding is used to connect the detector to the conduit, then sealing ability is improved, but manufacturing precision deteriorates due to operator skill variance

Engineering Contradiction:
Improvesealing abilityVSAvoidweld quality consistency
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent replaces the ultrasonic welding process (mechanical/thermal joining method) with a mechanical interference fit system using annular projections. The projections on the detector or conduit engage with corresponding recesses to create a seal, eliminating the need for welding operations and their associated quality variability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The annular projection structure provides self-aligning and self-sealing functionality. When the detector is inserted into the conduit, the projections automatically engage with the mating features to create the seal, requiring no additional operational steps or skilled intervention.

Inventive Principle:
Principle #25Self-service

2Reliability

If the detector is welded to the conduit, then sealing ability is improved, but device complexity increases and maintenance difficulty increases

Engineering Contradiction:
Improvesealing abilityVSAvoiddetector replacement complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the flowmeter into separable components - the detector can be independently removed from the conduit by disengaging the annular projections. This modular design allows the detector to be replaced without affecting the conduit or other components, reducing overall device complexity for maintenance purposes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection system transitions from a permanent welded state to a dynamic, reversible mechanical connection. The annular projections allow the detector to be easily inserted and removed, providing operational flexibility while maintaining sealing integrity during normal operation.

Inventive Principle:
Principle #15Dynamics

3Reliability

If o-rings are used for sealing, then sealing ability is improved, but harmful factors increase due to contamination and degradation

Engineering Contradiction:
Improvesealing abilityVSAvoidfluid contamination
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts and eliminates the o-ring component from the sealing system. Instead of using an elastic o-ring that can degrade and contaminate the fluid, the design employs a rigid or semi-rigid annular projection structure that provides sealing through mechanical interference, removing the source of contamination and degradation issues.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sealing structure uses complementary materials on the detector and conduit surfaces that are chemically compatible with the measured fluid. By avoiding elastic polymers like o-rings, the design selects materials that do not leach contaminants or degrade in contact with aggressive chemicals, purified water, or other sensitive fluids.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design provides a reliable and stable sealing capability, reduces manufacturing costs, and simplifies maintenance by eliminating the need for o-rings and ultrasonic welding, while maintaining durability even with strongly acidic or alkaline fluids.

Implementation Method 1

an annular projection being formed on at least one of an outer surface of the detector and an inner surface of the accommodating hole, for thereby forming a seal between the inner surface and the outer surface

Methodology Applied
Scientific EffectSealing:

Implementation Method 2

a Karman vortex is generated as a result of the fluid that flows in the flow passage flowing past the vortex generating body

Methodology Applied
Scientific EffectKarman vortex: Kármán Vortex Street

Implementation Method 3

a detector, which is constituted from a piezoelectric element or the like, is disposed on a downstream side from the vortex generating body

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS9360354B2Vortex flowmeter
Publication Date: 2016.06.07 SMC CORP
  • US9360354B2 patent drawing
  • US9360354B2 patent drawing
  • US9360354B2 patent drawing

AI summary

An installation hole, in which a detector is accommodated, is formed in a substantially central portion of a body of a vortex flowmeter. A first ring is formed on an annular wall that forms a boundary between a first aperture portion and a second aperture portion of the installation hole. In the detector, a detecting element made up from a piezoelectric element is accommodated in a holder. A pair of second rings is formed on the outer circumferential surface of the holder. By inserting the detector in the installation hole, the second rings are placed in sliding contact with the inner circumferential surface of the installation hole, and the first ring comes into abutment with a boundary region of the holder. Consequently, a seal is formed between the detector and the body by the first and second rings.