Vortex Stormwater Separator With Perforated Inclined Skirt

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Solution Overview

Problem

Conventional vortex separators face challenges in reliably separating fine settling substances from storm-water, require complex installation and maintenance, and often obstruct traffic due to multiple access points, making it difficult to remove foreign substances like large stones or reinforcing bars.

Innovation Solution

A vortex separator design featuring a guide plate with a perforated inclined skirt that separates coarse settling substances in a center space and fine settling substances in a ring-shaped space, using a single removal hole for both, allowing easy access and simplified maintenance, and eliminating the need for additional power or consumable elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional vortex separator with multiple access points is used, then floating and settling substances can be separated from storm-water, but traffic obstruction increases and maintenance becomes difficult

Engineering Contradiction:
Improveseparation efficiencyVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent combines the functions of multiple access points into a single integrated access point. The removable lid provides unified access to both the floating substance storage chamber and the settling substance storage chamber, eliminating the need for separate access points and thereby reducing traffic obstruction while maintaining full maintenance capability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single access point serves multiple functions: it provides access for removing floating substances, access for removing settling substances, and access for inspecting internal components. This multi-functional design maintains the reliability of substance removal while simplifying the structure and improving ease of operation

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a conventional separator with large installation space is used, then foreign substances can be effectively separated, but the space required for installation becomes excessively large

Engineering Contradiction:
Improvesubstance removal efficiencyVSAvoidinstallation space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent transitions from a horizontal separation approach to a vertical separation approach. By stacking the floating substance storage chamber above the settling substance storage chamber and utilizing vertical space, the design achieves effective substance separation while minimizing the horizontal footprint and installation area

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If a conventional vortex separator with complex internal structure is used, then separation performance is improved, but device complexity increases

Engineering Contradiction:
Improveseparation performanceVSAvoidinternal structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the internal structure into distinct functional segments: an inlet section that directs flow, a floating substance storage chamber, a settling substance storage chamber, and an outlet section. This segmentation achieves effective separation of different substances while keeping each segment's structure simple and easy to understand

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using complex mechanical moving parts or active control mechanisms, the patent uses passive flow dynamics and gravity-based separation. The inlet structure naturally directs flow to create vortex patterns that separate substances, and the chambers are positioned to allow automatic accumulation of floating and settling materials without requiring complex internal mechanisms

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively separates both coarse and fine settling substances, simplifies installation and maintenance, reduces traffic obstruction, and allows for easy removal of foreign substances, enhancing the efficiency and accessibility of the system.

Implementation Method 1

the storm-water, which is drawn into the center space in the guide plate of the separation casing, forms a vortex in the guide plate

Methodology Applied
Scientific EffectVortex: Vortex Ring

Implementation Method 2

the storm-water is moved into a ring-shaped space both by the centrifugal force of a vortex

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

a perforated inclined skirt provided below the guide plate to guide the settling substances to a bottom of a sediment storage chamber

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 4

storm-water spirally moves downwards in the center space and spirally moves upwards in the ring-shaped space

Methodology Applied
Scientific EffectSpiral flow: Vortex Ring

Implementation Method 5

floating substances, such as oil and grease, are separated from storm-water

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Data Source

PatentUS7422683B2Vortex separator for separating floating and settling substances from centrally inflowing storm-water
Publication Date: 2008.09.09 CONTECH ENGINEERED SOLUTIONS LLC
  • US7422683B2 patent drawing
  • US7422683B2 patent drawing
  • US7422683B2 patent drawing

AI summary

Disclosed herein is a vortex separator for separating floating and settling substances from storm-water. The vortex separator of the present invention can separate fine settling substances as well as coarse settling substances, floating substances and oil from storm-water. To achieve the above purpose, the vortex separator of the present invention includes a separation casing, a guide plate, which is provided in the separation casing and supported by a connection plate, and an inlet pipe, which is coupled to the guide plate and extends outside the separation casing, so that the storm-water is drawn into the guide plate through the inlet pipe. The vortex separator further includes a perforated inclined skirt, which is provided below the guide plate to guide the settling substances onto a bottom of a sediment storage chamber and prevent the settling substances from being resuspended, and an outlet pipe, which is coupled to the separation casing at a position below the connection plate and extending outside the separation casing, so that the storm-water is discharged through the outlet pipe.