One-Pot Organo-Pseudocatalytic C-H Activation for Vortioxetine Synthesis

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Solution Overview

Problem

Current synthetic procedures for Vortioxetine are complex and costly, requiring expensive reagents and metal catalysts, and lack efficiency in terms of process length.

Innovation Solution

A novel one-pot organo-pseudocatalytic reaction approach based on hypervalent iodine chemistry is employed to prepare the intermediate compound of formula I, utilizing o-disubstituted diaryliodonium salts with readily available starting materials, avoiding the need for expensive metal catalysts and nitro group reduction steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional Pd-catalyzed methods are used for preparing Vortioxetine intermediates, then the reaction can proceed with standard reagents, but the process becomes costly and complex due to expensive catalysts and multiple steps

Engineering Contradiction:
Improvesynthetic process simplicityVSAvoidprocess length
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines multiple synthetic steps into a single one-pot reaction sequence. The hypervalent iodine-mediated C-H activation directly couples the aromatic components without requiring separate steps for catalyst preparation, substrate activation, or intermediate isolation, thereby simplifying the overall manufacturing process

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The reaction is segmented into distinct functional components within the one-pot system: the hypervalent iodine reagent performs C-H activation, the aromatic substrates undergo direct coupling, and the byproducts are easily separable. This functional segmentation allows each component to perform its specific role efficiently without interfering with other steps

Inventive Principle:
Principle #1Segmentation

2Productivity

If expensive Pd catalysts and o-bromothiophenol are used, then the reaction achieves desired conversion, but the manufacturing cost increases significantly

Engineering Contradiction:
Improvereaction efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent employs hypervalent iodine reagents (such as diaryliodonium salts) that are relatively inexpensive and can be used in stoichiometric or near-stoichiometric amounts. These reagents perform the C-H activation function once and are then converted to benign byproducts, eliminating the need for expensive, recoverable metal catalysts like palladium

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The hypervalent iodine species acts as an intermediary that mediates the C-H activation and coupling reaction. It activates the C-H bond of the aromatic substrate and facilitates the coupling with the thiophenol derivative, then decomposes into non-toxic byproducts, replacing the role of expensive Pd catalysts

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If nitro group reduction steps are included in the synthesis, then the desired aromatic amine intermediate is formed, but the process length and complexity increase

Engineering Contradiction:
Improveintermediate formationVSAvoidprocess time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent uses starting materials that already contain the aromatic amine functionality in their final form, or uses reagents that directly install the amine group without requiring reduction. This preliminary preparation of the amine functionality eliminates the need for separate nitro group reduction steps, saving time and reducing process complexity

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the synthesis of Vortioxetine by using cost-effective reagents and reducing the process length, providing a more efficient and economically viable method for producing the active pharmaceutical ingredient.

Implementation Method 1

a one-pot organo-pseudocatalytic reaction approach based on hypervalent iodine chemistry

Methodology Applied
Scientific EffectHypervalent iodine chemistry: Chemical Bonding

Implementation Method 2

organopseudocatalytic C-H activation approach

Methodology Applied
Scientific EffectC-H activation: Chemical Bonding

Data Source

PatentEP3810582B1A one-pot organo-pseudocatalytic c-h activation approach for the preparation of vortioxetine and vortioxetine intermediate
Publication Date: 2024.01.03 VIO AG PHARMA SA
  • EP3810582B1 patent drawing
  • EP3810582B1 patent drawing
  • EP3810582B1 patent drawing

AI summary

The present invention relates to a novel process for the preparation of Vortioxetine and a key intermediate thereof by employing a novel one-pot organo-pseudocatalytic C-H activation approach via hypervalent iodine chemistry.