VPP Relay Hold Control for Demand Response Charging Wear

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Solution Overview

Problem

The frequent switching of relays in vehicles participating in demand response requests in virtual power plants leads to increased wear and tear, reducing their ability to participate effectively, particularly in V1G vehicles that can only receive power from the network.

Innovation Solution

A power management system that includes a server managing a virtual power plant, which instructs vehicles to maintain their relays in a connected state during charge processes to suppress the number of relay switches, using control mechanisms to ensure continuation times and adjust values based on charge power and historical data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the relay is frequently switched to handle demand response requests, then the responsiveness to DR requests is improved, but the relay wear increases and reliability deteriorates

Engineering Contradiction:
Improveresponsiveness to DR requestsVSAvoidrelay durability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system performs preliminary actions by maintaining the relay in a connected state before charge processes are completed. The server instructs the vehicle to maintain connection even after charging finishes, so that when new DR requests arrive, the relay is already in the correct state and can respond immediately without switching delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The relay connection is maintained continuously through the charge process and beyond completion. Instead of switching off immediately when charging ends, the relay remains connected to handle potential subsequent DR requests, ensuring continuous useful action and reducing the frequency of on/off cycles.

Inventive Principle:
Principle #20Continuity of useful action

2Reliability

If the relay is maintained in connected state to reduce switching, then relay wear is reduced, but the ability to respond to new DR requests may be delayed

Engineering Contradiction:
Improverelay durabilityVSAvoidresponse speed to new requests
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The relay is put into the connected state in advance and maintained there, so when new DR requests arrive, the system is already prepared and can respond immediately without the delay of switching operations.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If unconditional prohibition of switching after threshold is applied, then relay wear is suppressed, but the vehicle cannot participate in subsequent DR requests

Engineering Contradiction:
Improverelay protectionVSAvoidparticipation in DR requests
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts relay control based on real-time conditions. Instead of a static threshold-based prohibition, the server continuously monitors charge processes and DR requests, instructing vehicles to maintain connection during charging and for a period afterward, optimizing both relay protection and DR participation flexibility.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12572989B2Power management system
Publication Date: 2026.03.10 TOYOTA JIDOSHA KK
  • US12572989B2 patent drawing
  • US12572989B2 patent drawing
  • US12572989B2 patent drawing

AI summary

A power management system manages power transmitted between a VPP connected to a power network installed in a predetermined area and the power network. The VPP includes vehicles each including a power storage device that is chargeable by receiving power from the power network. A server of the power management system acquires the state of a relay for each of the vehicles. When number of on times that the relay is brought from a disconnected state to a connected state is more than a first value in a case that the power storage device is charged in a target vehicle in accordance with a request for an increase in amount of power demanded in the power network, the server instructs the target vehicle to maintain the relay in the connected state until a charge process executed in accordance with the request is completed.