Vanadium Redox Flow Battery Catalyst for State of Charge Balance

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Solution Overview

Problem

In vanadium redox flow batteries, the formation of gaseous hydrogen on the negative electrode leads to an imbalance in the state of charge between the positive and negative electrodes, reducing the system's capacity, and existing solutions like rebalance cells are costly and require complex monitoring and energy input.

Innovation Solution

A system with a common gas volume and a catalyst disposed in the positive electrolyte tank, where hydrogen formed on the negative electrode is used to reduce the positive electrolyte's reaction partner, eliminating the need for additional cells and active pumping, and allowing passive operation without external energy input.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rebalance cells are used to address hydrogen formation and SOC imbalance, then the state of charge balance between positive and negative electrodes is improved, but the device complexity and manufacturing cost increase significantly

Engineering Contradiction:
Improvestate of charge balanceVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the rebalance function into the existing positive electrolyte tank by introducing a catalyst that enables hydrogen to reduce VO2+ directly in the tank. This eliminates the need for separate rebalance cells and their associated circulation systems, thereby reducing device complexity while maintaining SOC balance reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses the hydrogen gas produced during normal operation at the negative electrode to automatically reduce VO2+ in the positive electrolyte through the catalyst. This self-service mechanism eliminates the need for external energy input or active pumping required by conventional rebalance cells, simplifying the system structure while maintaining reliable SOC balance

Inventive Principle:
Principle #25Self-service

2Reliability

If rebalance cells with active pumping are used, then the state of charge balance is maintained, but the energy consumption and operational complexity increase

Engineering Contradiction:
Improvestate of charge balanceVSAvoidenergy input
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The catalyst in the positive electrolyte tank enables hydrogen to spontaneously reduce VO2+ without requiring external energy input or active pumping. The system utilizes the hydrogen produced during normal operation to automatically maintain SOC balance, eliminating the energy consumption associated with conventional rebalance systems

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent extracts the active pumping and external energy input requirements from the rebalance function by using a passive catalytic reaction. This allows the system to maintain SOC balance reliability without the energy consumption penalties of active rebalance systems

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If frequent monitoring of state of charge is implemented, then the SOC balance is maintained within usable range, but the monitoring cost and operational complexity increase

Engineering Contradiction:
ImproveSOC balance controlVSAvoidmonitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The catalytic reduction of VO2+ by hydrogen occurs continuously and passively, automatically maintaining SOC balance without requiring frequent monitoring or control interventions. This self-regulating mechanism reduces monitoring costs and operational complexity while maintaining reliable SOC balance within the usable range

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach maintains a balanced state of charge without the need for rebalance cells, reducing monitoring costs and ensuring efficient energy storage and generation by using hydrogen internally to discharge the positive electrolyte, thereby maintaining the system's capacity.

Implementation Method 1

at least one catalyst for reducing the positive reaction partner of the redox pair in contact with the positive electrolyte liquid and also with the common gas volume is disposed in the tank for the positive electrolyte liquid

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

the positive electrolyte liquid in the charged state contains tetravalent and pentavalent vanadium... hydrogen is formed electrochemically on the negative electrode in accordance with the reaction 2H++2e−H2

Methodology Applied
Scientific EffectRedox reactions: Redox Reactions

Data Source

PatentUS9225031B2System for energy generation or storage on an electrochemical basis
Publication Date: 2015.12.29 ENEROX GMBH
  • US9225031B2 patent drawing
  • US9225031B2 patent drawing
  • US9225031B2 patent drawing

AI summary

A system for energy generation or storage on an electrochemical basis includes at least one flow cell, each flow cell including two half-cells through which differently charged electrolyte liquids (21, 22) flow and which are separated by a membrane, at least one electrode being disposed in each of these half-cells, and a tank for each of the electrolyte liquids. A common gas volume (23) connecting the tanks is provided, and at least one catalyst (24) for reducing a positive reaction partner of then redox pair in contact with the positive electrolyte liquid (22) and also with the common gas volume (23) is disposed in the tank for the positive electrolyte liquid (22).