VRF Outdoor Unit Refrigerant Switching for Suction Superheat

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Solution Overview

Problem

In heat recovery VRF air conditioning systems, the suction-superheat degree of the compressor is compromised during heating mode, leading to reduced energy efficiency due to excessive refrigerant in the gas-liquid separator and inadequate refrigerant in the pipe, which is typically addressed by opening a hot gas bypass solenoid valve, further reducing efficiency.

Innovation Solution

The outdoor unit incorporates a refrigerant flow direction switching device with throttling elements, one-way valves, and a gas-liquid separator, where all throttling elements are opened in heating mode to depressurize the refrigerant before it enters the outdoor heat exchanger, improving pressure and dryness, and reducing refrigerant in the separator, thereby enhancing suction-superheat and energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the hot gas bypass solenoid valve is opened to increase the suction-superheat degree of the compressor, then the suction-superheat degree is improved, but the energy efficiency of the heat recovery VRF air conditioning system is reduced

Engineering Contradiction:
Improvesuction-superheat degreeVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent introduces a gas-liquid separator as an intermediary device between the refrigerant flow and the compressor. This separator mediates the refrigerant distribution, allowing liquid refrigerant to be separated and stored in the gas-liquid separator while ensuring adequate refrigerant reaches the compressor for proper suction-superheat without requiring the hot gas bypass valve to be opened, thus avoiding the energy efficiency penalty

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the refrigerant distribution parameters by using a throttling element to control the refrigerant flow into the gas-liquid separator. By adjusting the throttling degree and pressure parameters, the system achieves optimal refrigerant distribution between the pipe and the separator, ensuring proper suction-superheat while maintaining energy efficiency

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If more liquid refrigerant is stored in the gas-liquid separator, then the refrigerant in the pipe is increased, but the suction-superheat degree of the compressor drops

Engineering Contradiction:
Improverefrigerant quantity in pipeVSAvoidsuction-superheat degree
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The gas-liquid separator acts as an intermediary that buffers the refrigerant distribution. It allows the system to store liquid refrigerant while preventing excessive refrigerant from reaching the compressor, thereby maintaining proper suction-superheat degree even when refrigerant quantity in the system is increased

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent uses a throttling element to control the refrigerant flow parameters into the gas-liquid separator. By adjusting the throttling degree, the system optimizes the balance between storing sufficient refrigerant in the separator and ensuring adequate refrigerant reaches the compressor for proper suction-superheat

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves the suction-superheat degree of the compressor and enhances the energy efficiency of the heat recovery VRF air conditioning system by optimizing refrigerant distribution and pressure within the system.

Implementation Method 1

a plurality of one-way valves, in which each one-way valve has a circulation end and a stop end, and each one-way valve is opened only in one direction from the circulation end to the stop end

Methodology Applied
Scientific EffectOne-way valve flow control: Valve

Implementation Method 2

the refrigerant is throttled and depressurized by a throttling element in a refrigerant flow direction switching device

Methodology Applied
Scientific EffectThrottling and depressurization: Pressure Drop

Implementation Method 3

more liquid refrigerant is stored in the gas-liquid separator

Methodology Applied
Scientific EffectGas-liquid separation: Centrifugal Separation

Implementation Method 4

an outdoor heat exchanger, having a first end connected to the fourth valve port, and a second end connected to the second connector

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 5

a compressor having an exhaust port and a gas return port

Methodology Applied
Scientific EffectGas compression: Gas Compressor

Data Source

PatentUS10260785B2Outdoor unit for heat recovery VRF air conditioning system and heat recovery VRF air conditioning system
Publication Date: 2019.04.16 GD MIDEA HEATING & VENTILATING EQUIP CO LTD
  • US10260785B2 patent drawing

AI summary

An outdoor unit for a heat recovery VRF air conditioning system and a heat recovery VRF air conditioning system are provided. The outdoor unit comprises: a compressor, having an exhaust port and a gas return port; a reversing assembly, having a first valve port, a second valve port, a third valve port and a fourth valve port; an outdoor heat exchanger, having a first end connected to the first valve port, and a second end connected to the second connector; a plurality of one-way valves, wherein each one-way valve has a circulation end and a stop end, and each one-way valve is opened only in one direction from the circulation end to the stop end; a throttling element; and a gas-liquid separator.