VRF Zone Grouping Using Clustering Algorithms for Energy Optimization

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Solution Overview

Problem

Variable refrigerant flow (VRF) systems face challenges in optimizing zone grouping for efficient heating and cooling, leading to increased power consumption and utility costs due to unpredictable occupancy patterns across various building zones.

Innovation Solution

A controller for building control systems that identifies zones, analyzes data to generate zone groupings, and uses clustering algorithms to determine optimal zone groupings based on historical temperature setpoints and energy consumption, allowing for targeted heating or cooling operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional zone grouping methods are used in VRF systems, then system simplicity is maintained, but energy efficiency deteriorates due to inability to optimize for unpredictable occupancy patterns

Engineering Contradiction:
Improvepower consumptionVSAvoidzone grouping optimization system
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system performs preliminary actions by collecting historical zone temperature setpoint data and energy consumption data before optimization is needed. This historical data is stored and prepared in advance, allowing the clustering algorithm to quickly generate optimized zone groupings when occupancy patterns change, rather than reacting in real-time to unpredictable changes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a computational model (copy) of the building zones and their thermal characteristics based on historical data. This digital twin allows the clustering algorithm to simulate and evaluate different zone grouping configurations without physically reconfiguring the VRF system, enabling energy optimization through data analysis rather than trial-and-error physical adjustments.

Inventive Principle:
Principle #26Copying

2Use of energy by moving object

If zones are individually controlled without grouping optimization, then control precision is maintained, but energy efficiency deteriorates due to lack of coordinated operation

Engineering Contradiction:
Improveenergy efficiencyVSAvoidzone temperature control precision
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The system merges zones into optimized groups based on clustering algorithms that analyze historical temperature and energy data. Zones with similar thermal characteristics and occupancy patterns are combined into the same zone groups, allowing coordinated control of multiple zones while maintaining energy efficiency. The merging is dynamic and adapts to changing occupancy patterns over time.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The clustering algorithm preserves local quality by ensuring that zones within each group have similar thermal characteristics and occupancy patterns. This local homogeneity allows the system to apply uniform control strategies to each zone group while maintaining the unique thermal requirements of individual zones, balancing group-level energy optimization with zone-level control precision.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If fixed zone groupings are used, then system complexity is minimized, but adaptability deteriorates due to inability to respond to changing occupancy patterns

Engineering Contradiction:
Improveresponse to occupancy patternsVSAvoiddynamic zone grouping system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system implements dynamic zone grouping where zone assignments are not fixed but can change over time based on evolving occupancy patterns. The clustering algorithm periodically re-evaluates zone groupings using accumulated historical data, allowing the system to adapt to seasonal changes, varying building usage patterns, and occupancy trends. This dynamic reconfiguration optimizes energy efficiency as the building's thermal behavior changes over time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs self-service by automatically generating optimized zone groupings without requiring manual intervention from building operators. The clustering algorithm autonomously analyzes historical data, identifies optimal zone combinations, and updates control strategies independently, reducing the operational complexity burden on building managers while maintaining high adaptability to changing conditions.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20230312174A1Variable refrigerant flow system with zone grouping
Publication Date: 2023.10.05 TYCO FIRE & SECURITY GMBH
  • US20230312174A1 patent drawing
  • US20230312174A1 patent drawing
  • US20230312174A1 patent drawing

AI summary

A controller for a building control system includes processors and memory storing instructions that, when executed by the processors, cause the processors to perform operations including identifying zones within a building, analyzing data associated with the zones, and generating zone groupings based on the data associated with the zones. Each of the zone groupings define zone groups and specify which of the zones are grouped together to form each of the zone groups. The operations also include identifying a particular zone grouping from zone groupings based on the data associated with zones and using the particular zone grouping to generate control signals to operate equipment of the building control system to provide heating or cooling to the zones.