VSe2@CF Composite Anode for Potassium-Ion Batteries

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Solution Overview

Problem

Lithium-ion batteries face limitations due to lithium's scarcity and high cost, prompting the need for alternative anode materials in potassium-ion batteries, where vanadium diselenide (VSe2) exhibits poor conductivity and rapid capacity degradation due to impurities and restacking issues.

Innovation Solution

A fluorocarbon-coated VSe2 composite (VSe2@CF) anode electrode material is developed using a combination of solvothermal and wet ball milling methods, with a 60% vanadium diselenide and 40% carbon fluoride mass fraction, to enhance electronic conductivity and inhibit volume expansion and agglomeration during charging and discharging.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If VSe2 is prepared by solvothermal or hydrothermal method, then high yield is achieved, but the product has more impurities and poorer crystalline structure leading to poor conductivity and restacking

Engineering Contradiction:
ImproveyieldVSAvoidconductivity and structural stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent creates a composite structure where VSe2 nanosheets are combined with fluorocarbon coating and carbon matrix. This composite approach allows the VSe2 to maintain its high yield from solvothermal synthesis while the fluorocarbon and carbon components address the conductivity and restacking issues. The carbon matrix provides structural support and conductive pathways, while fluorocarbon coating prevents aggregation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies fluorocarbon coating specifically on the surface of VSe2 nanosheets rather than uniformly throughout the bulk material. This local modification improves conductivity at the critical surface interfaces where charge transfer occurs, while preserving the bulk VSe2 structure that provides high capacity. The coating is applied locally to prevent restacking at contact points between nanosheets.

Inventive Principle:
Principle #3Local quality

2Quantity of substance

If VSe2 is used as anode material, then high storage capacity is achieved, but capacity decreases rapidly during battery cycling due to poor conductivity and restacking

Engineering Contradiction:
Improvestorage capacityVSAvoidcycle stability
Core Design Contradiction:
Quantity of substanceVSDuration of action of stationary object

Solution Approach 1:

The patent performs preliminary surface modification of VSe2 nanosheets by coating with fluorocarbon before assembling the battery. This pre-treatment prevents capacity degradation from the outset by establishing protective and conductive layers that mitigate side reactions and maintain electrical contact during cycling. The structural reinforcement is done in advance to prevent restacking during subsequent charge-discharge cycles.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The VSe2@CF composite combines VSe2's high capacity特性 with fluorocarbon's stability and conductivity. The carbon matrix provides a stable framework that maintains electrical connectivity during volume changes, while fluorocarbon coating protects against electrolyte decomposition. This composite structure enables both high capacity and long cycle life by addressing the weaknesses of pure VSe2.

Inventive Principle:
Principle #40Composite materials

3Reliability

If fluorocarbon coating is applied to VSe2, then electronic conductivity is improved and volume expansion is suppressed, but manufacturing complexity increases

Engineering Contradiction:
Improveelectronic conductivity and structural stabilityVSAvoidpreparation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the fluorocarbon coating step with the existing solvothermal synthesis process. Instead of treating VSe2 separately after synthesis, the fluorocarbon is introduced during the same hydrothermal treatment, merging two processes into one. This integration reduces the number of separate manufacturing steps while achieving both the base material synthesis and surface modification in a single operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fluorocarbon coating process utilizes the solvothermal conditions themselves to drive the coating formation. The hydrothermal environment automatically facilitates the deposition and bonding of fluorocarbon onto VSe2 surfaces without requiring additional complex equipment or multi-step procedures. The process self-organizes to create the desired coating structure under the applied temperature and pressure conditions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The VSe2@CF composite significantly improves cycling performance and multiplicative capacity, maintaining stability and increasing electronic conductivity, thus addressing the limitations of traditional VSe2 anode materials in potassium-ion batteries.

Implementation Method 1

VSe2 was synthesized by a solvothermal method

Methodology Applied
Scientific EffectSolvothermal synthesis:

Implementation Method 2

The second solution is transferred to a polytetrafluoroethylene-lined high-pressure hydrothermal reactor and is held at 180-220°C for 20 h

Methodology Applied
Scientific EffectHydrothermal reaction:

Implementation Method 3

A certain amount of PVDF is added to the fourth solution and continued to be stirred for 30 mins to obtain a fifth solution. The fifth solution is put into a ball mill and milled for 24 h

Methodology Applied
Scientific EffectMechanical mixing:

Implementation Method 4

The sixth solution is dried for 24 h to obtain a brownish grey powder

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 5

The brownish gray powder is, under inert atmosphere, raised from 25°C to 180-250°C at 1-5°C./min and held for 1-5 h, then raised to 450-600°C at 1-5°C./min and held for 2-5 h

Methodology Applied
Scientific EffectThermal treatment: Heat Treatment

Data Source

PatentUS20220384784A1PREPARATION METHOD OF FLUOROCARBON-COATED VSE2 COMPOSITE (VSe2@CF) ANODE ELECTRODE MATERIAL
Publication Date: 2022.12.01 GUANGDONG UNIV OF TECH
  • US20220384784A1 patent drawing
  • US20220384784A1 patent drawing
  • US20220384784A1 patent drawing

AI summary

A preparation method of fluorocarbon-coated VSe2 composite (VSe2@CF) anode electrode material, including: weighting and dissolving an acetylacetone oxovanadium (VO(acac)2) and a selenium dioxide in a solvent to prepare a first solution with a concentration of 0.5-2 mol/L, and stirring the first solution for 0.5 h to obtain a dark green solution; adding the dark green solution with an organic acid to obtain a second solution; transferring the second solution to a polytetrafluoroethylene-lined high-pressure hydrothermal reactor, and holding at a heat insulation temperature for 15-30 h to obtain a third solution; after the third solution is cooled, suction filtering the cooled third solution, and washing the filtered third solution repeatedly to obtain a precipitate; drying the precipitate to obtain a black powder; co-mixing a citric acid solution with the black powder, stirring, ball milling, and drying; and heating up, holding, and finally cooling naturally to room temperature under inert atmosphere.