VTFET Backside Wraparound Contact for Higher Circuit Density

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Solution Overview

Problem

Existing VTFET technologies face challenges in achieving lower circuit density due to the need for sideways extensions of bottom source/drain epitaxy for frontside contact connections, which also result in high contact resistance, making it difficult to thermally anneal backside contacts effectively.

Innovation Solution

Implementing a wraparound backside contact that touches both the bottom and side surfaces of the source/drain structure, reducing contact resistance and enabling greater circuit density by increasing the contact surface area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If frontside contact connection with sideways extension of bottom source/drain epitaxy is used, then contact connection is achieved, but circuit density decreases and contact resistance increases

Engineering Contradiction:
Improvecontact connectionVSAvoidcircuit density
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent inverts the conventional frontside contact approach by implementing a backside contact that wraps around to touch both the bottom surface and side surface of the source/drain structure. This inversion eliminates the need for sideways extensions while achieving reliable electrical connection, thereby resolving the contradiction between contact reliability and circuit density.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The backside contact extends into the vertical dimension by wrapping around the source/drain structure, touching both the bottom surface and side surface. This dimensional approach provides multiple contact paths without requiring lateral expansion, thus maintaining high circuit density while ensuring reliable contact connection.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If frontside contact connection with sideways extension is used, then contact connection is achieved, but contact resistance increases

Engineering Contradiction:
Improvecontact connectionVSAvoidcontact resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

By inverting to a backside contact configuration that wraps around the source/drain structure, the patent achieves reliable contact connection without the high contact resistance associated with frontside contacts requiring sideways extensions.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The backside contact merges multiple contact functions by simultaneously touching both the bottom surface and side surface of the source/drain structure. This combined contact approach reduces contact resistance by providing multiple parallel conduction paths.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If backside contact is implemented, then circuit density increases, but thermal annealing effectiveness decreases

Engineering Contradiction:
Improvecircuit densityVSAvoidthermal annealing
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The backside contact's wraparound configuration extends into the vertical dimension, allowing it to touch both the bottom surface and side surface of the source/drain structure. This dimensional approach maintains high circuit density while providing sufficient thermal contact area for effective annealing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12457793B2Vertical transport field effect transistor (VTFET) with backside wraparound contact
Publication Date: 2025.10.28 INTERNATIONAL BUSINESS MACHINE CORPORATION
  • US12457793B2 patent drawing
  • US12457793B2 patent drawing
  • US12457793B2 patent drawing

AI summary

A vertical transport field effect transistor (VTFET) apparatus includes a fin-shaped channel structure; a gate stack that surrounds the channel structure; a top source/drain structure at a top end of the channel structure; a top interconnect layer above the top source/drain structure; a top contact that electrically connects the top source/drain structure to the top interconnect layer; a bottom source/drain structure at a bottom end of the channel structure; a backside interconnect layer below the bottom source/drain structure; and a backside contact that touches a bottom surface of the bottom source/drain structure and also touches a side surface of the bottom source/drain structure and electrically connects the bottom source/drain structure to the backside interconnect layer.