VTOL Aircraft Distributed Thrust Array for External Load Stability

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Solution Overview

Problem

Current aircraft designs face challenges in transitioning efficiently between thrust-borne lift in VTOL orientation and wing-borne lift in biplane orientation, particularly in maintaining hover stability and efficiently managing external loads during flight.

Innovation Solution

The aircraft features a two-dimensional distributed thrust array with omnidirectional thrust vectoring propulsion assemblies and a cargo hook module, allowing for independent control of propulsion assemblies and external load operations, enabling seamless transitions between VTOL and biplane orientations while maintaining stability and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If tiltrotor aircraft use fixed wing during vertical takeoff and landing, then forward thrust is provided, but downwash inefficiencies occur due to interference from the fixed wing

Engineering Contradiction:
Improvethrust efficiencyVSAvoiddownwash inefficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The invention removes the fixed wing from the vertical flight path by positioning it horizontally during VTOL operations, extracting the source of downwash interference. The proprotors are positioned to operate independently above the wing, eliminating the energy loss caused by wing interference with the rotor downwash during vertical takeoff and landing.

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If tiltwing aircraft use vertically tilted wing for VTOL, then vertical thrust efficiency is improved, but hover control becomes more difficult due to large surface area exposed to crosswinds

Engineering Contradiction:
Improvevertical thrust efficiencyVSAvoidhover control
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The invention segments the lift-generating function between the proprotors (for vertical thrust) and the fixed wing (for forward flight lift). The wing remains horizontal and stationary during VTOL, while the proprotors provide all vertical thrust, eliminating the control difficulties associated with a vertically tilted wing exposed to crosswinds.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If aircraft transitions between VTOL and biplane orientations, then versatility is improved, but transition efficiency and stability maintenance become challenging

Engineering Contradiction:
Improveorientation flexibilityVSAvoidtransition efficiency
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The invention employs dynamically controllable proprotors that can rotate between horizontal and vertical planes, enabling smooth transitions between VTOL and biplane orientations. The independent control of each proprotor allows for stable transition maneuvers by adjusting thrust vectors during the rotation process, improving transition efficiency and stability maintenance.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for stable hover and efficient transitions between VTOL and biplane orientations, enhancing the aircraft's versatility and capability to handle external loads, thereby improving its operational efficiency and flexibility.

Implementation Method 1

a plurality of outboard propulsion assemblies coupled to the first and second outboard nacelle stations of the first and second wings

Methodology Applied
Scientific EffectThrust: Force

Implementation Method 2

the flight control system is operable to independently control each of the propulsion assemblies. In the VTOL orientation, the flight control system may be operable to translate the aircraft responsive to controlling the speed and the thrust vector of each of the outboard propulsion assemblies

Methodology Applied
Scientific EffectThrust vectoring: Force

Implementation Method 3

A cargo hook module is coupled to the airframe. The cargo hook module is operable for external load operations

Methodology Applied
Scientific EffectGravitational force: Gravitation

Data Source

PatentUS11142311B2VTOL aircraft for external load operations
Publication Date: 2021.10.12 TEXTRON INNOVATIONS INC
  • US11142311B2 patent drawing
  • US11142311B2 patent drawing
  • US11142311B2 patent drawing

AI summary

An aircraft operable to transition between thrust-borne lift in a VTOL orientation and wing-borne lift in a biplane orientation. The aircraft includes an airframe having first and second wings with first and second pylons extending therebetween. The first and second wings each having first and second outboard nacelle stations. A two-dimensional distributed thrust array is attached to the airframe. The thrust array including a plurality of outboard propulsion assemblies coupled to the first and second outboard nacelle stations of the first and second wings. A flight control system is coupled to the airframe and is operable to independently control each of the propulsion assemblies. A cargo hook module is coupled to the airframe. The cargo hook module is operable for external load operations.