Hybrid VTOL Powertrain Control for Battery SOC Stability

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Solution Overview

Problem

Vertical take-off and landing aerial vehicles with electromotive powertrains face challenges in maintaining battery state of charge (SOC) at a predetermined level, particularly during landing steps, leading to insufficient motor output and affecting flight control, which can be addressed by increasing battery capacity but results in increased weight and costs.

Innovation Solution

A hybrid powertrain control system where the rotor driving motor is connected to a rotor, a battery is connected to the motor, and an engine and generator are connected to the battery to charge and discharge it, with a control device managing engine and generator operation based on motor power requirements and battery SOC across flight steps to maintain the battery at a predetermined level.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If battery capacity is increased to maintain SOC at predetermined level, then battery SOC is maintained, but weight and costs are increased

Engineering Contradiction:
Improvebattery SOC maintenanceVSAvoidaerial vehicle weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The patent combines the battery with an engine-generator system to form a hybrid powertrain. The engine-generator acts as a mobile charging station that can recharge the battery during flight operations, eliminating the need for excessive battery capacity while maintaining SOC reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The engine-generator serves as an intermediary energy source between external power and the battery. It converts mechanical energy from the engine to electrical energy for battery charging, enabling SOC maintenance without requiring large battery capacity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If battery capacity is increased to maintain SOC at predetermined level, then battery SOC is maintained, but costs are increased

Engineering Contradiction:
Improvebattery SOC maintenanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the battery system with an engine-generator system, allowing the use of a smaller, less expensive battery while the engine-generator provides supplemental charging capacity to maintain SOC during flight operations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system changes the energy supply parameters by introducing an engine-generator that can dynamically adjust power output based on flight phase and battery SOC levels, replacing the need for high-capacity battery specifications.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If engine and generator are controlled based on motor power requirements and battery SOC, then battery SOC is maintained at predetermined level, but device complexity is increased

Engineering Contradiction:
Improvebattery SOC maintenanceVSAvoidpowertrain control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system implements feedback mechanisms that continuously monitor motor power requirements and battery SOC levels, automatically adjusting engine and generator operation to maintain SOC within predetermined ranges without requiring complex manual intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The engine-generator system performs multiple functions: it can operate independently to provide power, charge the battery during flight, and serve as a backup power source. This multi-functionality reduces the need for separate dedicated systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach ensures stable flight by maintaining battery SOC at a predetermined level, reduces the need for large battery capacity, decreases weight and costs, and allows for catalyst heating and engine self-diagnosis, enhancing overall flight performance and reducing exhaust gas.

Implementation Method 1

a battery connected to the rotor driving motor to supply power to the motor

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

a generator connected to the battery to charge and discharge the battery

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20240183316A1Powertrain control system and method of VTOL aerial vehicle
Publication Date: 2024.06.06 HYUNDAI MOTOR CO LTD
  • US20240183316A1 patent drawing
  • US20240183316A1 patent drawing
  • US20240183316A1 patent drawing

AI summary

A powertrain control system is provided for a vertical take-off and landing aerial vehicle for urban air mobility. A powertrain of the vertical take-off and landing aerial vehicle is a hybrid type powertrain, in which the output shaft of a rotor driving motor is directly connected to a rotor, a battery is connected to the rotor driving motor to supply power thereto, and an engine and a generator are connected to a battery to charge and discharge the battery. The driving of the engine and the generator is controlled based on required power of the motor and the SOC of the battery in each flight step of the vertical take-off and landing aerial vehicle, and the SOC of the battery is constantly maintained at a predetermined level or higher.