VTOL Aircraft Thrust Units with Deflectors for Torque Control

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Solution Overview

Problem

Existing Vertical Take Off and Landing (VTOL) aircraft face challenges in achieving lightweight, responsive control, and increased safety against propulsion and power supply failures, particularly when powered electrically, due to the heavy batteries required for sufficient power.

Innovation Solution

A rotor-lifted aircraft design featuring a central rotor for vertical lift, side thrust units with tiltable deflector strips for horizontal thrust and control, and electric motor-driven thrust units, allowing for efficient hovering and short takeoff and landing capabilities, with redundant systems for safety and simplicity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the aircraft is powered electrically with sufficient power for VTOL operations, then the power supply (batteries) becomes very heavy, but this increases the weight of the aircraft

Engineering Contradiction:
Improvepower supply capacityVSAvoidaircraft weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The power system is segmented into multiple battery modules distributed throughout the aircraft structure. This allows the total power requirement to be met while distributing the weight burden, improving center of gravity management and reducing the impact on any single structural point.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a three-dimensional battery configuration arranged in multiple levels within the aircraft fuselage. This vertical stacking approach maximizes power capacity within a constrained volume, effectively utilizing space in the vertical dimension rather than just horizontally.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a central rotor is used for vertical lift, then the design achieves simplified control and lightweight construction, but the thrust units require precise positioning and control

Engineering Contradiction:
Improvecontrol system complexityVSAvoidthrust control precision
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The thrust units are equipped with position sensors and control systems that provide real-time feedback on their location and orientation. This feedback mechanism enables automatic adjustment of thrust magnitude and direction, ensuring precise positioning without requiring complex manual control inputs.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces complex mechanical positioning mechanisms with electrically-controlled thrust units that use electromagnetic fields for positioning and control. This substitution reduces mechanical complexity while maintaining or improving positioning precision through electronic control systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If redundant thrust systems are implemented for safety, then the reliability against propulsion failure increases, but the device complexity and weight increase

Engineering Contradiction:
Improvepropulsion system reliabilityVSAvoidsystem redundancy
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The thrust units are designed with multi-functionality, capable of performing both primary propulsion and backup functions. Each thrust unit can operate independently to provide vertical lift, horizontal thrust, or anti-torque compensation, allowing the system to maintain redundancy without requiring completely separate backup systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the redundant thrust capabilities into a unified control system that dynamically allocates thrust from multiple units based on operational requirements and failure conditions. This integration allows redundancy to be achieved through software control rather than physically separate systems, reducing overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enables a lightweight, responsive, and safe VTOL aircraft capable of vertical takeoff and landing with reduced risk of propulsion failure, utilizing electric power sources and autorotation for energy generation during descent.

Implementation Method 1

a main rotor (100) arranged on a mast (50) on top of the body (10), having a rotation axis substantially vertical with respect to the longitudinal direction of the vehicle

Methodology Applied
Scientific EffectRotational motion:

Implementation Method 2

Each thrust unit (200, 400) comprises a fan (430) having a rotation axis generally perpendicular to said vertical midplane

Methodology Applied
Scientific EffectFan propulsion: Fan

Implementation Method 3

said thrust unit (400) being provided with air flow deflection means (420), hereinafter also indicated as flow deflector (420)

Methodology Applied
Scientific EffectAir flow deflection:

Implementation Method 4

The rotor (100) and the thrust units (200, 400) are driven by electric motors

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12071226B2Vertical take off and landing vehicle
Publication Date: 2024.08.27 PAL V IP BV
  • US12071226B2 patent drawing
  • US12071226B2 patent drawing

AI summary

A flying passenger rotor lifted vehicle that is capable of taking off and landing vertically, that is relatively light-weight, has responsive control, and increased safety against failure of propulsion/thrust systems. The flying vehicle can include a body having a tail section, a central thrust unit arranged along the longitudinal axis of the vehicle, at a distance from the rotation axis of the main rotor, a mounting support on either side of the body, and a side thrust unit mounted to each mounting support. The central thrust unit includes a fan which provides air flow with a flow component perpendicular to a virtual vertical midplane of the vehicle. Each of the side thrust units includes a fan which provides air flow with a flow component parallel to the virtual vertical midplane. At least one of the thrust units has controllable air deflection to deflect the corresponding output air flow in a controllable manner.