VTOL UAV LIDAR Mounting for Full Indoor Spherical Scanning

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Solution Overview

Problem

Existing VTOL UAVs with movable LIDAR sensing systems are weight and cost-intensive, obstructive, and inefficient for indoor scanning due to the need for additional motors and structural mechanisms, which compromise flight performance and autonomy.

Innovation Solution

A VTOL UAV design featuring a statically mounted 3D LIDAR sensor with a 360° rotation axis and a scanning angle of 70° to 110°, inclined at 35° to 50° relative to the yaw axis, integrated with a propulsion system of non-coaxially spaced propellers, allowing for spherical scanning without motorized moving mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a motorized moving mechanism is used to mount the LIDAR to increase scanning volume, then the scanning capability is improved, but the weight and cost of the UAV increase

Engineering Contradiction:
Improvescanning capabilityVSAvoidUAV weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent removes the motorized moving mechanism from the LIDAR mounting system, extracting the unnecessary complexity and weight. Instead, the LIDAR is statically mounted on the UAV chassis, and the scanning is achieved by rotating the entire UAV body, thereby eliminating additional motors and structural mechanisms while maintaining full scanning capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines the UAV rotation function with the LIDAR scanning function. By mounting the LIDAR statically on the rotating UAV platform, the body rotation serves dual purposes: navigation/positioning and LIDAR scanning, thereby eliminating the need for separate motorized scanning mechanisms

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If a motorized moving mechanism is used to mount the LIDAR to increase scanning volume, then the scanning capability is improved, but the cost of the UAV increases

Engineering Contradiction:
Improvescanning capabilityVSAvoidUAV cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent removes the motorized moving mechanism from the LIDAR mounting system, extracting the unnecessary complexity and weight. Instead, the LIDAR is statically mounted on the UAV chassis, and the scanning is achieved by rotating the entire UAV body, thereby eliminating additional motors and structural mechanisms while maintaining full scanning capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the UAV body rotation serve multiple functions: both navigation/positioning and LIDAR scanning. This multi-functionality eliminates the need for dedicated scanning mechanisms, reducing component count and manufacturing cost

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Volume of stationary object

If the LIDAR is mounted on a moving mechanism to increase scanning volume, then the scanning volume is improved, but the UAV is obstructed by propulsion system elements blocking portions of the sensing volume

Engineering Contradiction:
Improvescanning volumeVSAvoidsensing obstruction
Core Design Contradiction:
Volume of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent changes the scanning approach from horizontal plane scanning (2D) to spherical 3D scanning by inclining the LIDAR rotation axis at 45° relative to the vertical axis. This dimensional change allows the laser beam to scan across all spatial dimensions, eliminating blind zones created by the propulsion system

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent uses an asymmetric mounting configuration with the LIDAR rotation axis inclined at 45° rather than being aligned with the vertical or horizontal axes. This asymmetric orientation, combined with the scanning angle of 70°-110°, creates a spherical scanning pattern that circumvents obstructions from the propulsion system elements

Inventive Principle:
Principle #4Asymmetry

4Adaptability or versatility

If additional motors and structural mechanisms are added to mount the LIDAR, then the scanning capability is improved, but the flight performance and autonomy are compromised

Engineering Contradiction:
Improvescanning capabilityVSAvoidflight autonomy
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of moving object

Solution Approach 1:

The patent removes the motorized moving mechanism from the LIDAR mounting system, extracting the unnecessary complexity and weight. Instead, the LIDAR is statically mounted on the UAV chassis, and the scanning is achieved by rotating the entire UAV body, thereby eliminating additional motors and structural mechanisms while maintaining full scanning capability

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent makes the UAV body rotation serve multiple functions: both navigation/positioning and LIDAR scanning. This multi-functionality eliminates the need for dedicated scanning mechanisms, reducing component count and manufacturing cost

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves lightweight, cost-effective, safe, and efficient indoor scanning with high autonomy and robustness, ensuring complete environmental coverage without dead zones.

Implementation Method 1

LIDAR sensing systems that use light in the form of a pulsed laser to measure ranges to objects in the environment of the sensor

Methodology Applied
Scientific EffectLight detection and ranging (LIDAR): LIDAR

Implementation Method 2

use light in the form of a pulsed laser to measure ranges to objects

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS12600504B2VTOL UAV with 3D lidar sensor
Publication Date: 2026.04.14 FLYABILITY SA
  • US12600504B2 patent drawing
  • US12600504B2 patent drawing
  • US12600504B2 patent drawing

AI summary

A VTOL UAV comprising a chassis, a propulsion system mounted on the chassis, electronics including a flight control system, and a 3D LIDAR sensor mounted on the chassis. The 3D LIDAR sensor has a laser beam 360° rotation axis (R) and an azimuthal scanning angle (α) in a range of 70° to 110°. The propulsion system comprises a plurality of propellers with motors configured for flight without wings, including static hovering flight, the VTOL UAV comprising a yaw axis (Z) about which it can rotate upon itself. The 3D LIDAR sensor is statically mounted on the chassis such that the LIDAR laser beam 360° rotation axis (R) is inclined at a LIDAR inclination angle (β) with respect to the yaw axis (Z) in a range of 35° to 50°.