Vugular Loss Simulator for LCM Evaluation

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Solution Overview

Problem

Current methods fail to effectively simulate and evaluate fluid loss through vugular loss zones in hydrocarbon-carrying formations, leading to inefficiencies in wellbore operations and hydrocarbon recovery.

Innovation Solution

A laboratory test apparatus is designed to simulate fluid loss by creating a housing with a switchable outlet that mimics vugs in the wellbore, allowing for the application of fluidic pressure and evaluation of wellbore fluid properties, including the use of additives to alter fluid behavior and visualize flow pathways.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current methods are used to evaluate fluid loss through vugular loss zones, then evaluation accuracy is insufficient, but device complexity and operational efficiency are also compromised

Engineering Contradiction:
Improveevaluation accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a physical model that copies the essential features of vugular loss zones in formations. The model includes a container with simulated vugs (cavities), wellbore fluid, and controlled pressure conditions that replicate real formation conditions. This allows accurate evaluation of fluid loss mechanisms without requiring actual formation testing, thereby improving measurement precision while keeping the device manageable in complexity.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent enables control and variation of key parameters such as fluidic pressure, fluid composition, and vug characteristics within the model. By systematically changing these parameters, the model can simulate different formation conditions and evaluate fluid loss under various scenarios, enhancing evaluation accuracy through controlled experimentation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If realistic simulation of vugular loss zones is implemented, then evaluation reliability improves, but operational complexity increases

Engineering Contradiction:
Improveevaluation reliabilityVSAvoidoperational simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent designs a multi-functional model that can evaluate different wellbore fluids, simulate various pressure conditions, and test different vug configurations within a single apparatus. This universal design improves evaluation reliability by providing consistent, repeatable results across different test scenarios while avoiding the need for multiple specialized devices, thereby maintaining operational simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent incorporates dynamic elements such as switchable outlets that can be opened or closed to simulate different vug conditions, and adjustable pressure systems that can dynamically control fluidic pressure. These dynamic features enable realistic simulation of changing formation conditions while maintaining operational simplicity through centralized control mechanisms.

Inventive Principle:
Principle #15Dynamics

3Loss of information

If fluidic pressure and flow pathways are visualized, then understanding of plugging mechanisms improves, but measurement and detection difficulty increases

Engineering Contradiction:
Improveinformation completenessVSAvoiddetection difficulty
Core Design Contradiction:
Loss of informationVSDifficulty of detecting and measuring

Solution Approach 1:

The patent employs visual indicators such as colored fluids or particulate matter in the wellbore fluid to make flow pathways and plugging mechanisms visible. This allows direct observation of fluid movement, pressure effects, and LCM product performance within the model, providing complete information about plugging mechanisms without requiring complex measurement instruments.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus enables realistic simulation of vugular loss zones, allowing for the evaluation of wellbore fluids and loss circulation materials, improving the success rate of wellbore treatments by accurately simulating overbalance pressures and visualizing sealing and plugging mechanisms.

Implementation Method 1

a pressure port configured to transmit fluidic pressure in a direction of gravity within the inner volume and to apply the fluidic pressure to the wellbore fluid within the inner volume

Methodology Applied
Scientific EffectFluidic pressure transmission: Pressure Gradient

Implementation Method 2

transmit fluidic pressure in a direction of gravity

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentUS11796438B2Vugular loss simulating vug tester for screening and evaluation of LCM products
Publication Date: 2023.10.24 SAUDI ARABIAN OIL CO
  • US11796438B2 patent drawing
  • US11796438B2 patent drawing
  • US11796438B2 patent drawing

AI summary

An apparatus to simulate fluid loss through vugs in formations includes a housing defining an inner volume, and having a first end and a second end. The inner volume represents an inner region of a wellbore formed in a formation containing a vugular loss zone. The housing can receive wellbore fluid within the inner volume. A first cover late, which sealingly covers the first end, represents a first volumetric boundary of the inner region of the wellbore. A second cover plate, which sealingly covers the second end, represents a second volumetric boundary of the inner region of the wellbore. An outlet in the second cover plate can be switched between open and closed states. The outlet in the open state represents a vug in the inner wall of the wellbore. The apparatus includes a pressure port configured to transmit fluidic pressure in a direction of gravity within the inner volume and to apply the fluidic pressure to the wellbore fluid within the inner volume.